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612 096 03 99-MAHLE 2002-2003 2.7L 5CYL Turbocharger NEW
Rating: 0

This turbo by Mahle is built with premium parts and inspected thoroughly for quality assurance.

SEE REINZOADD PRODUCT BELOW...
$814.48

Turbocharger New Original  2002-2003
 
612 096 03 99-NEW 2002-2003 2.7L 5CYL Turbocharger NEW ORIGINAL
Rating: 0

This is a  Brand New, original Garrett turbocharger.  Our turbo is the same turbo as furnished with your engine when it was new, with no core deposit. 

SEE REINZOADD PRODUCT BELOW...

IMPORTANT:
One of the biggest issues with higher mileage engines is oil starvation at the center cartridge of the turbo. The oil feed and oil return tubes  become restricted over time, due to "oil coking".   The turbo rotates at up to 280,000 RPM's and you do not want a lubrication problem at this point of your engine, as it will cause premature failure of the turbocharger.  You can see the oil feed and oil drain tubes and related gasket, grommet, seal rings and hollow bolt that are used with these tubes below.  We strongly suggest replacing both of these oil tubes and all of the seals, when replacing the turbocharger.
$1,199.69

 
612 096 03 99-REMAN 2002-2003 2.7L 5CYL Turbocharger REMAN OEM
Rating: 0

REMANUFACTURED Garrett Turbocharger, Made in France. 

This turbo has been rebuilt by Garrett with premium parts and inspected thoroughly for quality assurance.

SEE REINZOADD PRODUCT BELOW...

NO CORE DEPOSIT REQUIRED, THIS UNIT IS SOLD OUTRIGHT.  
$848.48

Turbocharger New Original  2004-2006
 
647 090 02 80 2004-2006 2.7L 5 CYL Turbocharger - NEW Garrett
Rating: 5
(1)

Original NEW Garrett Turbocharger. This is a complete unit, with the electronic actuator.

This is the identical unit as sold at a franchise Dodge dealer, except that Dodge sells this turbo as a rebuilt unit.

SEE REINZOADD PRODUCT BELOW...

THE ELECTRONIC BOX (TURBO VANE ACTUATOR) IS NOW AVAILABLE AS A SEPARATE PART, CLICK HERE.
$1,179.84

 
901 598 01 82-AFT 2004-2006 Charge Air Hose Kit ***FREE USA SHIPPING***
Rating: 0

Fits 2004-2006 Sprinters

Includes both aftermarket charge air hoses:

1 x 901 528 53 82
1 x 901 528 54 82

For the Genuine Mercedes Kit, CLICK HERE.

$134.69

 
901 598 01 82-MB 2004-2006 Genuine Mercedes - Charge Air Hose Kit
Rating: 0

Fits 2004-2006 Sprinters

Includes both Genuine Mercedes charge air hoses.

1 x 901 528 53 82
1 x 901 528 54 82

*Free USA Shipping*

$219.84

 
647 090 02 80/ACT 2004-2006 Turbocharger Actuator
Rating: 0

Only for 2004-2006 Turbochargers.

This actuator moves the variable vane mechanism on the turbocharger.

Before installing a new actuator, insure that the turbocharger vane linkage moves freely. Failure to do so will cause the new actuator to quickly burn out. (NO WARRANTY REPLACEMENT FOR THIS). A stuck vane linkage is usually the reason that these actuators burn out in the first place.
$269.69

Charge Air Hose-Intercooler to Intake 2002-2003
 
901 528 39 82-AFT Charge Air Hose - Intercooler to Intake 2002-2003
Rating: 5
(1)

Complete hose assembly, includes upper and lower hose sections and plastic mid-section.

Originates from the output side of the intercooler (64mm or 2 1/2 inch INSIDE DIAMETER hose connection)  OUTSIDE DIAMETER IS 2 3/4 INCHES.

The intake air temp sensor & MAP sensor mount in plastic mid-section of this hose assembly.
$89.93

Charge Air Hose-Intercooler to Intake 2002-2003
 
901 528 39 82-MB Charge Air Hose - Intercooler to Intake 2002-2003 Genuine Mercedes
Rating: 0

Complete hose assembly, includes upper and lower hose sections and plastic mid-section.

Originates from the output side of the intercooler (64mm or 2 1/2 inch INSIDE DIAMETER hose connection)  OUTSIDE DIAMETER IS 2 3/4 INCHES.

The intake air temp sensor & MAP sensor mount in plastic mid-section of this hose assembly.
$154.84

Charge Air Hose-Intercooler to Intake 2004-2006
 
901 528 53 82-AFT Charge Air Hose - Intercooler to Intake 2004-2006
Rating: 0

Complete three-piece hose assembly, includes upper and lower hose sections, both clamps and plastic mid-section along with the seal ring.

This hose runs from the output side of the intercooler up to the intake manifold - Manufactured by the same company that supplies Gates and is of excellent quality.

The air intake temp sensor & MAP sensor mount is in the middle of the plastic connector bracket of this hose assembly.  These two sensors are shown below.

For the Genuine Mercedes part, CLICK HERE.
$88.71

Charge Air Hose-Turbo to Intercooler-Type A  2002-2003
 
901 528 43 82-AFT Charge Air Hose - Turbocharger to Intercooler - Type A 64mm 2002-2003
Rating: 0

Short hose from Turbo to Intercooler.

Before ordering, check the inside diameter of the hose end that attaches to the intercooler. The I.D. on this hose is 64 mm or approximately 2 1/2 inches.   

See other version shown below with smaller intercooler connection ID of 54 mm or approx 2 1/8 inches.
$49.71

Charge Air Hose-Turbo to Intercooler-Type A  2002-2003
 
901 528 43 82-MB Charge Air Hose - Turbocharger to Intercooler - Type A 64mm 2002-2003
Rating: 0

Genuine Mercedes part.

Short hose from Turbo to Intercooler.

Before ordering, check the inside diameter of the hose end that attaches to the intercooler. The I.D. on this hose is 64 mm or approximately 2 1/2 inches.   

See other version shown below with smaller intercooler connection ID of 54 mm or approx 2 1/8 inches.
$99.69

Charge Air Hose-Turbo to Intercooler-Type B  2002- 2003
 
901 528 52 82-AFT Charge Air Hose - Turbocharger to Intercooler - Type B 54mm 2002- 2003
Rating: 0

Short hose from Turbo to Intercooler.

This hose is only used on vehicles that have had a replacement intercooler with the smaller diameter hose fittings.   The earlier version has an ID of 63 mm, approx 2 1/2 inches.

Before ordering this hose, check the inside diameter on the intercooler end. This hose has an I.D. of 54 mm (approximately 2 1/8 inches).
$49.88

Charge Air Hose-Turbo to Intercooler-Type B  2002- 2003
 
901 528 52 82-MB Charge Air Hose - Turbocharger to Intercooler - Type B 54mm 2002- 2003
Rating: 0

Genuine Mercedes part.

Short hose from Turbo to Intercooler.

This hose is only used on vehicles that have had a replacement intercooler with the smaller diameter hose fittings.   The earlier version has an ID of 63 mm, approx 2 1/2 inches.

Before ordering this hose, check the inside diameter on the intercooler end. This hose has an I.D. of 54 mm (approximately 2 1/8 inches).
$84.48

Charge Air Hose-Turbocharger to Intercooler 2004-2006
 
901 528 54 82-AFT Charge Air Hose - Turbocharger to Intercooler 2004-2006
Rating: 0

For the Genuine Mercedes part, CLICK HERE.

Air induction hose from Turbocharger to Intercooler 

ID of this hose at the intercooler connection is 54mm or 2 1/8 inches

This Hose is under very high boost pressure from the Turbocharger. When Installing this hose, clean all of the oil off of the fittings at each end very thoroughly prior to putting the hose in place. Using a degreaser, such as Simple Green, is suggested. Tighten the hose clamps at each end and bring the engine up to operating temperature. You should re-tighten the hose clamps several times after installation to insure that the hose does not blow off the fittings at some point in the future.
$28.35

Charge Air Hose Seal Ring  2002-2006
 
026 997 84 48 Charge Air Hose Seal Ring 2002-2006
Rating: 0
Located at end collar at engine side of charge air hose

See hose below
$8.98

Charge Air Hose-Turbocharger to Intercooler 2004-2006
 
901 528 54 82-MB Genuine Mercedes - Charge Air Hose - Turbocharger to Intercooler 2004-2006
Rating: 5
(1)

Genuine Mercedes Part - Air induction hose from Turbocharger to Intercooler 

ID of this hose at the intercooler connection is 54mm or 2 1/8 inches

This Hose is under very high boost pressure from the Turbocharger. When Installing this hose, clean all of the oil off of the fittings at each end very thoroughly prior to putting the hose in place. Using a degreaser, such as Simple Green, is suggested. Tighten the hose clamps at each end and bring the engine up to operating temperature. You should re-tighten the hose clamps several times after installation to insure that the hose does not blow off the fittings at some point in the future.

$29.71

Charge Air Hose-Intercooler to Intake 2004-2006
 
901 528 53 82-MB Genuine Mercedes - Charge Air Hose-Intercooler to Intake 2004-2006
Rating: 0

Complete three-piece hose assembly, includes upper and lower hose sections, both clamps and plastic mid-section along with the seal ring.

This hose runs from the output side of the intercooler up to the intake manifold - Manufactured by the same company that supplies Gates and is of excellent quality.

The air intake temp sensor & MAP sensor mount in the middle of the plastic connector bracket of this hose assembly.  These two sensors are shown below.
$164.71

Hollow Bolt -Turbo Oil Feed Line 2002-2006
 
000 997 67 01 Hollow Bolt - Turbocharger Oil Feed Line 5 CYL 2002-2006 & 4 CYL DIESELS
Rating: 0

For oil feed line to turbocharger

This bolt requires TWO seal rings, one on each side of the banjo fitting, see below.
$8.84

Hollow Bolt Seal Ring  2002-2006
 
007603-010107 Hollow Bolt Seal Ring Turbocharger Oil Feed Tube 2002-2006 5 CYL & 2014-2016 4 CYL DIESELS
Rating: 0

For hollow bolt at oil feed line to turbocharger.


2 of these seal rings are required for the hollow bolt. One for each side of the banjo fitting.


Related oil line parts are also shown below.

$1.89

Transverse Charge Air Pipe Gasket 2007-2013
 
642 098 09 80 Intake Manifold to Transverse Charge Air Pipe Gasket 2010-2019
Rating: 0

This gasket is located between the Left intake manifold and the crossover manifold

aka: Plennum Seal
$10.80

Intercooler 2004-2006
 
901 501 10 01-AFT Intercooler 2004-2006 Sprinter
Rating: 0

Only for the 2004-2006 engine models (Not for 2002-2003 models).

Check the diameter of your hose connections.  If it is 54mm (2 1/8 inches), order this intercooler.  

If it is 63mm (2 1/2 inches), order the other version below.  The two intercoolers are dimensionally identical, other than the two hose connections.
$349.71

Intercooler 2004-2006
 
901 501 10 01-MB Intercooler Genuine Mercedes 2004-2006
Rating: 0

Genuine Mercedes part.

Only for the 2004-2006 engine models (Not for 2002-2003 models).

Check the diameter of your hose connections.  If it is 54 mm (2 1/8 inches), order this intercooler.  
$550.00

Intercooler 2002-2003
 
901 501 07 01 Intercooler Nissens 2002-2003 Sprinter
Rating: 0

Only for the 2002-2003 engines

Not for 2004-2006 models.

Check the diameter of your hose connections - Order this part if it is 63 mm (2 1/2 inches).  If it is 54 mm (2 1/8 inches) order the other version below.  The two intercoolers are dimensionally identical, other than the two hose connections.
$139.71

 
000 990 67 03 M8 X 20 MM BOLT - COPPER PLATED TORX HEAD 3.0 V6 Diesel 2007 & LATER
Rating: 0

3 Required - Turbocharger Mounting Bolt to Turbocharger Elbow

$4.40

 
000 990 68 03 M8 X 25MM BOLT - COPPER PLATED TORX HEAD 3.0 V6 Diesel 2007 & LATER
Rating: 0

6 Required - Turbocharger Mounting Bolt
$2.04

 
000 492 09 81 Seal Ring - Turbocharger to Exhaust 2004-2006 5 CYL & 2014-2016 2.1L 4 CYL
Rating: 0

Located at joint between the turbocharger and the front pipe at the clamp area

This seal ring is used on 2004-2006 5 CYL engines, as well as 2014-2016 2.1L 4 CYL engines
$21.88

Turbo Resonator Eliminator 2004-2006
 
647 141 00 86-MB Turbo Resonator 2004-2006 Genuine Mercedes
Rating: 0

Turbocharger resonator for T1N OM647.

Located between the charge air intake line and turbocharger.
$84.48

Turbo Resonator Eliminator 2004-2006
 
SRE06 Turbo Resonator Eliminator 2004-2006
Rating: 5
(2)

The O-ring is available separately....See below.

All aluminum construction.

$59.95

Turbo Resonator O Ring 2004-2006
 
013 997 84 45 Turbo Resonator O Ring Seal 2004-2006
Rating: 0

Fits both the original plastic turbo resonator and the aluminum turbo resonator eliminator.
$18.93

 
55 9976 010 Turbocharger Additive - REINZOADD 2002 & LATER
Rating: 0

To be used when installing any new turbocharger.

Squirt this tube into the oil feed inlet hole in the center cartridge to prevent damage due to oil starvation during initial start-up.
$11.71

Turbocharger Exhaust Clamp 2002-2006
 
202 490 08 41 Turbocharger Exhaust Clamp 2002-2003
Rating: 0
Located at the joint between the turbocharger and the exhaust head pipe.

A SEAL RING IS NOT USED WITH THIS VERSION CLAMP.
$21.88

Turbocharger Exhaust Clamp 2002-2006
 
202 490 06 41 Turbocharger Exhaust Clamp TYPE 1 2004-2006
Rating: 0
Located at the joint between the turbocharger and the exhaust head pipe.
There are two different clamp designs used on 2004-2006 and a third clamp design which is only used for 2002-2003 models
Compare to your original before ordering.
$24.88

 
203 490 04 41 Turbocharger Exhaust Clamp TYPE 2 2004-2006 & 2014-2016 2.1L 4 CYL
Rating: 0

Located at the joint between the turbocharger and the exhaust header pipe on 2004-2006 5 CYL engines and on the INPUT end of the DPF on 2004-2016 4 CYL engines.

This is the tapered design, which uses a thick sealing ring, see below... Compare to your original before ordering, as there are two different types for 5 CYL engines.

This clamp is used on 2004-2006 5 CYL engines, as well as 2014-2016 2.1L 4 CYL (INPUT end of the DPF).
$24.71

Turbocharger Flange Gasket 2002-2006
 
646 142 00 80 Turbocharger Flange Gasket 2002-2006
Rating: 0

Gasket located between the exhaust manifold and the turbocharger.

Fits both OM612 and OM647 5CYL engines
$5.97

 
N 000000 004425 Turbocharger Flange Screw 2002-2006
Rating: 0

Screw for the turbocharger flange gasket to the turbocharger.

M8x25 - Hexagon Head Bolt.

Fits both OM612 and OM647 5CYL engines.

Old part number: 611 990 00 04
$5.75

 
901 TURBO Gasket Set Turbocharger Gasket Set 2002-2006 2.7L 5 CYL
Rating: 0

Includes gaskets and seal rings required for basic turbocharger install for your 2002-2006 Sprinter.

Turbocharger flange gasket, rubber feed line seal ring, 2 copper banjo bolt seal rings, drain tube grommet and gasket.

For 04-06 models optional donut style turbo outlet seal ring can be found HERE although it seems many people choose reuse them.

If you want a new feed line banjo bolt you can find it HERE
04-06 Down pipe clamp HERE
02-03 Down pipe clamp HERE
$24.84

Turbo Inlet to Filter Housing Hose  2002-2006
 
901 528 51 82 Turbocharger Inlet to Filter Housing Hose 2002-2006
Rating: 0

* Only 2 Left - Final Stock - Product Discontinued by Mercedes *

Flexible rubber hose, air cleaner/filter housing to turbocharger inlet (Center of the aluminum side of the turbocharger).
$299.69

Turbo Oil Drain Tube 2002-2006
 
646 180 03 22 Turbocharger Oil Drain Tube 2002-2006
Rating: 0

Steel oil drain tube from the turbocharger center cartridge to the oil pan.

See all related seals and other oil tube components below.
$64.94

Turbo Oil Drain Gasket 2002-2006
 
611 187 06 80 Turbocharger Oil Drain Tube Gasket 2002-2006
Rating: 0

Flange gasket for turbocharger to oil return tube. Teflon coated metal gasket.
$3.71

Turbo Oil Drain Tube Grommet 2002-2006
 
611 187 05 80-REINZ Turbocharger Oil Drain Tube Grommet 2002-2006
Rating: 0

Grommet / Seal at end of turbocharger to oil return tube. Thick rubber.
$3.97

Turbo Oil Drain Tube Grommet 2002-2006
 
611 187 05 80-MB Turbocharger Oil Drain Tube Grommet 2002-2006
Rating: 0

Grommet / Seal at end of turbocharger to oil return tube. Thick rubber.
$8.48

Turbo Oil Feed Tube 2002-2006
 
611 180 06 20 Turbocharger Oil Feed Tube 2002-2006
Rating: 0

Steel oil tube feeding the turbocharger center cartridge.

O-ring, hollow bolt and copper seal rings for sealing each end of this tube are shown below.

Oil drain tube and related seal and grommet are shown below.
$98.69

Turbocharger Oil Feed Line Seal Ring  2002-2006
 
023 997 85 48 Turbocharger Oil Feed Tube Seal Ring 2002-2006 5 CYL & 2014-2016 2.1L 4 CYL
Rating: 0

Seal ring for oil feed line into center of turbocharger
$2.56