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647 586 01 03-CORTECO
2002 - Mid 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
This Kit consists of the following OEM and Genuine Mercedes parts:
1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C (Corteco)
1 x Front Crankshaft Seal (Elring)
1 x Crankshaft Bolt (Genuine Mercedes Benz)
1 x Woodruff Key (Genuine Mercedes Benz)
1 x Front Crankshaft Washer (Genuine Mercedes Benz)
For the Genuine Mercedes Crankshaft Damper Kit, CLICK HERE.
* Free USA Shipping * |
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901 298 00 00
2002-2006 Sprinter Engine & Transmission Mount Kit ***Free Shipping***
Contains both engine mounts and the transmission mount for all 5 Cylinder Sprinters.
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647 050 00 16KIT
BASIC Timing Chain Kit-SPRINTER 2.7L 5 CYL 2002-2006Fits all 5 CYL engines from 2002-2006
For both the OM612 and OM647 engines
This 4-piece kit contains the timing
chain and the three timing chain guides.
All chain guides made in Germany by Febi-Bilstein, the OEM supplier to
Mercedes. The original OEM Iwis timing chain is also part of this kit.
The chain tensioner is not included
but, it is available separately and also as part of the COMPLETE 5-piece timing kit, see below. The oil pump drive chain and chain guide are not included
but, are shown below.
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647 050 09 16-KIT
COMPLETE Timing Chain Kit - 2.7L 5 CYL 2002-2006Fits all 5 CYL engine from 2002-2006 (OM612 and OM647)
Complete 5-piece timing kit consisting of:
1 x Timing Chain with Master Link
1 x Timing Chain Tensioner
1 x Left Guide Rail
1 x Right Guide Rail
1 x Upper Guide Rail |
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646 030 02 20
Connecting Rod 2002-2006
Five Required - Sold Individually.
Fits both OM612 and OM647 5 Cyl engines.
Rod is complete with two bolts.
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112 038 00 71
Connecting Rod Bolt 2002-2006
TEN required (TWO per connecting rod), Sold Individually. |
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612 030 10 03-MB
Crankshaft Pulley / Vibration Damper - DUAL A/C 2002-2006 Genuine Mercedes
AKA: Harmonic Balancer
This unit is a Genuine Mercedes part.
Only for models with optional second A/C compressor - This unit has grooved surfaces for both a serpentine belt and a V-belt.
Replace crankshaft bolt at same time as pulley. There are two different versions of this bolt and woodruff keys for this unit. See both versions of the bolts and woodruff keys shown below.
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612 030 10 03-OEM
Crankshaft Pulley / Vibration Damper - DUAL A/C 2002-2006 OEM
AKA: Harmonic Balancer
Only for models with optional second A/C compressor - This unit has grooved surfaces for both a serpentine belt and a V-belt.
Replace crankshaft bolt at same time as pulley. There are two different versions of this bolt and woodruff keys for this unit. See both versions of the bolts and woodruff keys shown below.
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647 030 01 03-MB
Crankshaft Pulley / Vibration Damper - STANDARD A/C - Genuine Mercedes 2002-2006
AKA: Harmonic Balancer
We strongly suggest replacing the crankshaft bolt (a stretch bolt) on the front end of the crankshaft at the same time. See this bolt (two different versions), listed below.
Only for models with standard A/C, which has a single A/C compressor. NOT for models with rear A/C which has a second A/C compressor (One above the other). See this other version pulley below.
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647 030 01 03-CORTECO
Crankshaft Pulley / Vibration Damper - STANDARD A/C 2002-2006
AKA: Harmonic Balancer
We strongly suggest replacing the crankshaft bolt (a stretch bolt) on the front end of the crankshaft at the same time. See this bolt (two different versions), listed below.
Only for models with standard A/C, which has a single A/C compressor. NOT for models with rear A/C which has a second A/C compressor (one above the other). See this other version pulley below.
See woodruff key for engines manufactured from mid-2002 to 2006 below.
For engines manufactured from April 2006 through end of production in August 2006, you must use a different woodruff key. See both versions pictured below.
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Curil T
CURIL T Sealing Compound-All ModelsHigh temperature sealant for all types of engine sealing. Can be used with and without a gasket.
75 ml tube
Used for oil pans, front timing covers, valve covers, etc.
Any application where a seal is necessary where there is no fiber, rubber, nor metal gasket.
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612 010 23 20
Cylinder Head - New OM612 2002-2003
Only for 2002-2003 OM 612 Engine
NEW Cylinder Head by A.M.C. (Made in Spain) with all valves, valve spring and valve guides, pre-installed. 11 manifold studs are included with the head. |
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647 010 04 20
Cylinder Head - New OM647 2004-2006
Only for 2004-2006 OM647 Engine
NEW Cylinder Head by A.M.C. (Made in Spain) with all valves, valve spring and valve guides, pre-installed.
Mercedes dealer sells this cylinder head with no valves, valve guides, springs, etc. & Dodge sells the head as a remanufactured unit.
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611 990 13 22
Cylinder Head Bolt Set of 12 2002-2006
100 mm shank
This is a complete set of 12 x 100 mm bolts.
There are also 2 x 90 mm bolts required, see below.
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910143-008011
Cylinder Head Bolt-90 mm 2002-200690mm shank
2 required on front of cylinder head
Sold in increments of 1 |
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647 016 06 20
Cylinder Head Gasket 2002-2006Gasket only.
Complete head gasket set shown below.
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612 010 18 20-ELRING
Cylinder Head Gasket Set 2002-2006
Includes all gaskets for head except for the valve cover gasket, intake manifold gasket & valve stem seals.
Manufactured by Elring - OEM gasket supplier to Mercedes.
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612 010 18 20-REINZ
Cylinder Head Gasket Set REINZ 2002-2006
Includes all gaskets for head except for the valve cover gasket, intake manifold gasket & valve stem seals.
Manufactured by Victor Reinz - OEM gasket supplier to Mercedes.
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000 997 62 20
Cylinder Head Plug - 30 MM 2007 & LATER 3.0L V6
Located on end of cylinder head
30 MM diameter or approx 1 and 3/16 inches
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612 010 14 05
Engine Block Gasket Set 2002-2006
Complete Lower Engine Gasket Set.
Manufactured by Elring or Reinz. Both are OEM gasket suppliers to Mercedes.
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901 241 25 13
Engine Mount 2002-2006
2 required - Sold in increments of 1
Used on all 5 cylinder engines.
These mounts are also included in our 2002-2006 Sprinter Mount Kit, which has free shipping to any US address, see below.
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647 030 00 12
Flex Plate / Ring Gear 2002-2006
Located between end of crankshaft & torque converter (bolts to face of torque converter)
AKA starter ring gear
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000000-001884
Front Crankshaft Bolt A 2002-Mid 2006
Retainer bolt in center of front crankshaft pulley / vibration damper - used on all 2002, 2003, 2004, 2005 and early 2006 models.
The torque spec that has been provided to us is 240 ft/lbs or 325 Nm, plus 90 degrees.
THIS BOLT IS MARKED 10.9 ON THE HEAD.
The later crankshaft (from mid 2006 and later) has a single groove and uses both a different woodruff key and a different center bolt (MARKED 1150). If you have a 2006 model, check your bolt first, before ordering. See this second bolt, shown below.
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000 990 43 00
Front Crankshaft Bolt B Mid to LATE 2006 VERSION
Retainer bolt in center of front crankshaft pulley/vibration damper. This bolt is only used on later 2006 engines.
The torque spec that has been provided to us is 240 ft/lbs or 325 Nm, plus 90 degrees.
THIS BOLT IS MARKED 1150 ON THE HEAD
The earlier crankshaft has a single groove and uses a different woodruff key and bolt.
If you have a 2006 model, check your bolt first, before ordering.
See the other, more common bolt (MARKED 10.9), shown below.
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023 997 84 47-ELRING
Front Crankshaft Seal 2.7L & 3.0L V6 2002 & LATER
Fits all Sprinter 2.7L I-5 and V6 diesel engines |
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604 990 00 40
Front Crankshaft Washer 2002 & LATER
Located at front crankshaft pulley between the bolt and the pulley.
Used on all five cylinder and V6 engines
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612 030 04 24-SETOF5
Full Piston Ring Set - ALL 5 CYL Diesels 2002-2006
Full engine set of 5.
These ring sets are standard size. Oversize ring sets are not available.
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647 586 01 03-MB
Genuine Mercedes - 2002-Mid 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
This Kit consists of ONLY Genuine Mercedes parts:
1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C
1 x Front Crankshaft Seal
1 x Crankshaft Bolt
1 x Woodruff Key
1 x Front Crankshaft Washer
* Free USA Shipping * |
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646 050 02 03
Genuine Mercedes - Crankshaft Gear 2002-2006
This is the crankshaft gear that is attached to the timing chains.
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023 997 84 47-MB
Genuine Mercedes - Front Crankshaft Seal 2.7L & 3.0 V6 2002 & LATERFits all Sprinter 2.7L I-5 and V6 diesel engines |
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000 010 16 85-MB
Genuine Mercedes Oil Fill Cap - SPRINTER 2002 & LATER + METRIS 2016+
Oil fill cap in valve cover or at end on extension tube on later V6 engines
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611 050 02 25
Hydraulic Valve Lifter/Cam Follower 2002-2006Cam Follower
4 per cylinder or 20 per engine in total
Sold in increments of 1 each
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611 052 04 16
Left Timing Chain Guide Rail 2002-2006
Approximately 212 mm (8.25 inches) |
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602 030 20 40-.25mm O/S
Main Bearing Set 1ST RPR 57.75mm 2002-2006 *SOLD OUT*57.75 mm 1st repair size, complete set six upper and six lower bearing shells |
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602 030 20 40-.50mm O/S
Main Bearing Set 2ND RPR 57.50mm 2002-200657.50 mm 2nd repair size, complete set six upper and six lower bearing shells |
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602 030 20 40-STD SIZE
Main Bearing Set STD 58.00mm 2002-2006
58.00mm standard size, complete set six upper and six lower bearing shells, 12 in total.
Also available in first and second repair sizes, see below
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603 011 05 71-MB
Main Cap Bolt w/ Stud 2002-2006
Main Cap Bolt with stud - 4 Required |
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601 011 03 71-MB
Main Cap Bolt w/o stud 2002-2006
Main Cap Bolt without stud - 8 Required |
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647 586 02 03-CORTECO
Mid 2006 to End of 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
This Kit contains the following OEM and genuine Mercedes parts:
1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C (Corteco)
1 x Front Crankshaft Seal (Elring)
1 x Crankshaft Bolt (Genuine Mercedes Benz)
1 x Woodruff Key (Genuine Mercedes Benz)
1 x Front Crankshaft Washer (Genuine Mercedes Benz)
* Free USA Shipping *
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000 010 16 85-AFT
Oil Fill Cap - SPRINTER 2002 & LATER + METRIS 2016+
Oil fill cap in valve cover or at end on extension tube on later V6 engines
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000 905 04 01
Oil Level Sender 3.0L V6 2007 & LATER + 2.1L 4 CYL 2014-2016
Located at oil pan, o-ring seal included
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646 016 02 21
Oil Separator Gasket / Seal 2004-2006
Located between Valve Cover and Oil Separator.
If you are ordering a new oil separator, you will not NEED this, as it is furnished with the new part.
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647 030 02 17
Piston - 1ST RPR 88.50 mm 2004-2006 *OUT OF STOCK*
*OUT OF STOCK*
OM 647 engine
Piston is supplied with rings and pin.
First oversize or .50 mm larger than standard bore.
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612 030 04 24
Piston Ring Set - 5 Cyl Diesels 2002-2006
This is for 1 set but 5 sets are required, so order one set for each piston. See below for the Set of 5.
These ring sets are standard size. Oversize ring sets are not available.
Order these only if you are NOT replacing the pistons, as all pistons are supplied with the rings pre-installed.
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612 030 05 17
Piston-1ST RPR 88.50 mm 2002-2003
OM 612 engine
Piston is supplied with rings and pin. These are 1st repair size, or .50 mm larger than standard bore |
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612 030 04 17
Piston-STANDARD 88.00 MM 2002-2003OM 612 engine
Piston is supplied with rings (pre-installed) and wrist pin |
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647 030 01 17
Piston-STANDARD 88.00 mm 2004-2006
OM 647 engine
Piston is supplied with rings and pin.
Standard size piston
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008 990 48 04
Rear Crankshaft Bolt 2002-2006
Eight required to secure the flex plate/ring gear at the rear of the crankshaft
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611 010 01 14
Rear Crankshaft Seal 2.7L 5 CYL 2002-2006
Complete unit with rear crank seal and seal retainer.
The seal in this housing is not removable and can only be replaced as a complete assembly.
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611 052 00 16
Right Timing Chain Guide Rail 2002-2006
Approximately 270 mm (10 3/8 inches) |
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612 030 00 60 - STD SIZE
Rod Bearing Set - STD 48.00mm 2002-2006
48.00mm standard size
Also available in first and second repair sizes, See Below.
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612 030 00 60-.25mm O/S
Rod Bearing Set-1ST RPR 47.75 mm 2002-2006 *SOLD OUT*First Repair Size .25 mm oversize bearing or 47.75 mm for undersize ground crankshaft
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612 030 00 60-.50mm O/S
Rod Bearing Set-2ND RPR 47.50 mm 2002-2006Second Repair Size .50mm oversize bearing or 47.50 mm for undersize ground crankshaft
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601 030 00 62
Thrust Bearing Set - STD 2.7L 5 CYL 2002-2006
2.15 mm/Standard - Set of 4 bearing halves
The thrust bearings limit the horizontal forward & backward travel of the crankshaft |
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003 997 75 94
Timing Chain 2002-2006
Double row timing chain
Includes master link
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640 050 01 11
Timing Chain Tensioner - All 5 CYL 2002-2006
Located at front right side of engine |
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901 242 15 13
Transmission Mount 2002-2006
One Required per Vehicle
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611 052 03 16
Upper Timing Chain Guide Rail 2002-2006
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612 010 09 30
Valve Cover 2002-2003 Sprinter
* Discontinued by Mercedes*
AKA: Camshaft Housing Cover.
Fits the OM612, 2.7 Liter I-5 engines 2002-2003 ONLY.
This is the aluminum cylinder head cover, located under the outer decorative plastic cover.
YOU WILL ALSO NEED TO REPLACE THE MAIN VALVE COVER GASKET AND THE 5 UPPER INJECTOR SEALS WHEN REPLACING THIS COVER, SEE BELOW.
You may need to consider replacing the oil separator/PCV at the same time.
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647 010 01 30
Valve Cover 2004-2006 Sprinter
***DISCONTINUED BY MERCEDES AND NO LONGER AVAILABLE***
AKA: Camshaft Housing Cover
Fits the OM647, 2.7 Liter I-5 engines 2004-2006 ONLY.
This is the aluminum cylinder head cover, located under the outer decorative plastic cover. |
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647 016 01 21
Valve Cover Gasket - SPRINTER 2002-2006
This gasket is not included in the head gasket set and should be ordered separately.
Made by Reinz, the original supplier to Mercedes. |
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646 016 13 21
Valve Cover Seal - Upper End of Injector 2002-2006
Upper rubber seal between injector well and underside of valve cover (camshaft housing)
THESE SHOULD BE REPLACED IN CONJUNCTION WITH THE MAIN VALVE COVER GASKET.
Sold individually, 1 for each injector is required, order a total of 5
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612 050 00 58
Valve Stem Seal Kit 2002-20061 kit required per cylinder
Sold in increments of 1.
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611 991 00 68
Woodruff Key A for Crankshaft Pulley 2002-Mid 2006
Used in conjunction with crankshaft pulley/vibration damper.
This type of key is only used on the early crankshaft (2002-mid 2006), which has a double groove. Each end of the bowed key spans the fore groove and the aft groove on the crankshaft.
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108 991 00 67
Woodruff Key B for Crankshaft Pulley MID to LATE 2006
Used in conjunction with crankshaft pulley/vibration damper.
This type of key is only used on the later crankshaft, which has a single groove (Mid 2006+)
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