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647 586 01 03-CORTECO 2002 - Mid 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
Rating: 0

This Kit consists of the following OEM and Genuine Mercedes parts:

1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C (Corteco)
1 x Front Crankshaft Seal (Elring)
1 x Crankshaft Bolt (Genuine Mercedes Benz)
1 x Woodruff Key (Genuine Mercedes Benz)
1 x Front Crankshaft Washer (Genuine Mercedes Benz)

For the Genuine Mercedes Crankshaft Damper Kit, CLICK HERE.

* Free USA Shipping *
$259.34

 
901 298 00 00 2002-2006 Sprinter Engine & Transmission Mount Kit ***Free Shipping***
Rating: 0
Contains both engine mounts and the transmission mount for all 5 Cylinder Sprinters.

Need New Bolts? Click Here
$92.90

 
647 050 00 16KIT BASIC Timing Chain Kit-SPRINTER 2.7L 5 CYL 2002-2006
Rating: 0
Fits all 5 CYL engines from 2002-2006
For both the OM612 and OM647 engines

This 4-piece kit contains the timing chain and the three timing chain guides.  All chain guides made in Germany by Febi-Bilstein, the OEM supplier to Mercedes.  The original  OEM Iwis timing chain is also part of this kit.

The chain tensioner is not included but, it is available separately and also as part of the COMPLETE 5-piece timing kit, see below.  The oil pump drive chain and chain guide are not included but, are shown below.

$135.00

 
647 050 09 16KIT(44950) COMPLETE Timing Chain Kit - SPRINTER 2.7L 5 CYL 2002-2006
Rating: 0

Fits all 5 CYL engine from 2002-2006

OM612 and OM647

Complete 5-piece timing kit, consisting of the timing chain, timing chain tensioner and all three timing chain guide rails.   
$219.69

Connecting Rod 2002-2006
 
646 030 02 20 Connecting Rod 2002-2006
Rating: 0

Five Required - Sold Individually.

Fits both OM612 and OM647 5 Cyl engines.

Rod is complete with two bolts.
$379.84

Connecting Rod Bolt 2002-2006
 
112 038 00 71 Connecting Rod Bolt 2002-2006
Rating: 0
TEN required (TWO per connecting rod), Sold Individually.
$7.66

Crankshaft Pulley/Vibration Damper-DUAL A/C 2002-2006
 
612 030 10 03 Crankshaft Pulley / Vibration Damper - DUAL A/C 2002-2006
Rating: 0
AKA:  Harmonic Balancer

Only for models with optional second A/C compressor - This unit has grooved surfaces for both a serpentine belt and a V-belt.

Replace crankshaft bolt at same time as pulley. There are two different versions of this bolt and woodruff keys for this unit. See both versions of the bolts and woodruff keys shown below.
$589.71

Crankshaft Pulley/Vibration Damper-Standard A/C 2002-2006
 
647 030 01 03-CORTECO Crankshaft Pulley / Vibration Damper - STANDARD A/C 2002-2006
Rating: 0

AKA:  Harmonic Balancer

We strongly suggest replacing the crankshaft bolt (a stretch bolt) on the front end of the crankshaft at the same time.  See this bolt (two different versions), listed below.

Only for models with standard A/C, which has a single A/C compressor.  NOT for models with rear A/C which has a second A/C compressor (one above the other).  See this other version pulley below.

See woodruff key for engines manufactured from mid-2002 to 2006 below.

For engines manufactured from April 2006 through end of production in August 2006, you must use a different  woodruff key.  See both versions pictured below.
$239.84

 
Curil T CURIL T Sealing Compound-All Models
Rating: 0
High temperature sealant for all types of engine sealing. Can be used with and without a gasket.
75 ml tube

Used for oil pans, front timing covers, valve covers, etc.
Any application where a seal is necessary where there is no fiber, rubber, nor metal gasket.
$15.97

Cylinder Head-OM612 2002-2003
 
612 010 23 20 Cylinder Head - New OM612 2002-2003
Rating: 0

Only for 2002-2003 OM 612 Engine

NEW Cylinder Head by A.M.C. (Made in Spain) with all valves, valve spring and valve guides, pre-installed. 11 manifold studs are included with the head.
$1,749.71

Cylinder Head-OM647 2004-2006
 
647 010 04 20 Cylinder Head - New OM647 2004-2006
Rating: 5
(1)

Only for 2004-2006 OM647 Engine

NEW Cylinder Head by A.M.C. (Made in Spain) with all valves, valve spring and valve guides, pre-installed.

Mercedes dealer sells this cylinder head with no valves, valve guides, springs, etc. & Dodge sells the head as a remanufactured unit.
$1,548.84

Cylinder Head Bolt -100mm 2002-2006
 
611 990 13 22 Cylinder Head Bolt Set of 12 2002-2006
Rating: 0

100 mm shank

This is a complete set of 12 x 100 mm bolts.

There are also 2 x 90 mm bolts required, see below.
$29.92

Cylinder Head Bolt - 90 mm 2002-2006
 
910143-008011 Cylinder Head Bolt-90 mm 2002-2006
Rating: 5
(1)
90mm shank
2 required on front of cylinder head
Sold in increments of 1
$4.60

Cylinder Head Gasket 2002-2006
 
647 016 06 20 Cylinder Head Gasket 2002-2006
Rating: 0
Gasket only.

Complete head gasket set shown below.
$73.88

Cylinder Head Gasket Set 2002-2006
 
612 010 18 20-ELRING Cylinder Head Gasket Set 2002-2006
Rating: 0

Includes all gaskets for head except for the valve cover gasket, intake manifold gasket & valve stem seals.

Manufactured by Elring - OEM gasket supplier to Mercedes.
$115.49

Cylinder Head Gasket Set 2002-2006
 
612 010 18 20-REINZ Cylinder Head Gasket Set 2002-2006
Rating: 0

Includes all gaskets for head except for the valve cover gasket, intake manifold gasket & valve stem seals.

Manufactured by Victor Reinz - OEM gasket supplier to Mercedes.
$164.92

 
000 997 62 20 Cylinder Head Plug - 30 MM 2007 & LATER 3.0L V6
Rating: 0

Located on end of cylinder head

30 MM diameter or approx 1 and 3/16 inches
$4.84

Engine Block Gasket Set 2002-2006
 
612 010 14 05 Engine Block Gasket Set 2002-2006
Rating: 0

Complete Lower Engine Gasket Set.

Manufactured by Elring or Reinz. Both are OEM gasket suppliers to Mercedes.

$88.73

Engine Mount 2002-2006
 
901 241 25 13 Engine Mount 2002-2006
Rating: 0

2 required - Sold in increments of 1

Used on all 5 cylinder engines.

Need New Bolts? Click Here

These mounts are also included in our 2002-2006 Sprinter Mount Kit, which has free shipping to any US address, see below.
$29.97

 
647 030 00 12 Flex Plate / Ring Gear 2002-2006
Rating: 0

Located between end of crankshaft & torque converter (bolts to face of torque converter)

AKA starter ring gear
$279.84

Crankshaft Bolt-Front 2002-2006
 
000000-001884 Front Crankshaft Bolt A 2002-Mid 2006
Rating: 0

Retainer bolt in center of front crankshaft pulley / vibration damper - used on all 2002, 2003, 2004, 2005 and early 2006 models.

The torque spec that has been provided to us is 240 ft/lbs or 325 Nm, plus 90 degrees.

THIS BOLT IS MARKED 10.9 ON THE HEAD.
 
The later crankshaft (from mid 2006 and later) has a single groove and uses both a different woodruff key and a different center bolt (MARKED 1150).  If you have a 2006 model, check your bolt first, before ordering.  See this second bolt, shown below.
$27.65

Crankshaft Bolt-Front 2002-2006
 
000 990 43 00 Front Crankshaft Bolt B Mid to LATE 2006 VERSION
Rating: 0

Retainer bolt in center of front crankshaft pulley/vibration damper.  This bolt is only used on later 2006 engines.

The torque spec that has been provided to us is 240 ft/lbs or 325 Nm, plus 90 degrees.

THIS BOLT IS MARKED 1150 ON THE HEAD

The earlier crankshaft has a single groove and uses a different woodruff key and bolt.

If you have a 2006 model, check your bolt first, before ordering.  

See the other, more common bolt (MARKED 10.9), shown below.
$24.84

Crankshaft Seal FRONT 2002-2014
 
023 997 84 47-ELRING Front Crankshaft Seal 2.7L & 3.0L V6 2002 & LATER
Rating: 0

Fits all Sprinter 2.7L I-5 and V6 diesel engines
$9.97

 
604 990 00 40 Front Crankshaft Washer 2002 & LATER
Rating: 0
Located at front crankshaft pulley between the bolt and the pulley.
Used on all five cylinder and V6 engines
$7.73

Piston Ring Set-Std 2002-2006
 
612 030 04 24-SETOF5 Full Piston Ring Set - ALL 5 CYL Diesels 2002-2006
Rating: 0

Full engine set of 5.

These ring sets are standard size.  Oversize ring sets are not available.

$189.00

 
647 586 01 03-MB Genuine Mercedes - 2002-Mid 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
Rating: 0

This Kit consists of ONLY Genuine Mercedes parts:

1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C
1 x Front Crankshaft Seal
1 x Crankshaft Bolt
1 x Woodruff Key
1 x Front Crankshaft Washer

* Free USA Shipping *
$669.84

 
646 050 02 03 Genuine Mercedes - Crankshaft Gear 2002-2006
Rating: 0

This is the crankshaft gear that is attached to the timing chains.

$119.84

Crankshaft Pulley/Vibration Damper-Standard A/C 2002-2006
 
647 030 01 03-MB Genuine Mercedes - Crankshaft Pulley / Vibration Damper - STANDARD A/C 2002-2006
Rating: 0

AKA:  Harmonic Balancer

We strongly suggest replacing the crankshaft bolt (a stretch bolt) on the front end of the crankshaft at the same time.  See this bolt (two different versions), listed below.

Only for models with standard A/C, which has a single A/C compressor.  NOT for models with rear A/C which has a second A/C compressor (One above the other).  See this other version pulley below.
$584.69

 
023 997 84 47-MB Genuine Mercedes - Front Crankshaft Seal 2.7L & 3.0 V6 2002 & LATER
Rating: 0
Fits all Sprinter 2.7L I-5 and V6 diesel engines
$11.34

 
000 010 16 85-MB Genuine Mercedes Oil Fill Cap - SPRINTER 2002 & LATER + METRIS 2016+
Rating: 0

Oil fill cap in valve cover or at end on extension tube on later V6 engines
$11.84

Hydraulic Valve Lifter/Cam Follower 2002-2006
 
611 050 02 25 Hydraulic Valve Lifter/Cam Follower 2002-2006
Rating: 0
Cam Follower
4 per cylinder or 20 per engine in total
Sold in increments of 1 each
$27.79

Timing Chain Guide Rail-Left Side 2002-2006
 
611 052 04 16 Left Timing Chain Guide Rail 2002-2006
Rating: 0

Approximately 212 mm (8.25 inches)
$14.91

Main Bearing Set  1st Repair 57.75 mm 2002-2006
 
602 030 20 40-.25mm O/S Main Bearing Set 1ST RPR 57.75mm 2002-2006 *SOLD OUT*
Rating: 0
57.75 mm 1st repair size, complete set six upper and six lower bearing shells

Main Bearing Set  2nd Repair 57.50 mm 2002-2006
 
602 030 20 40-.50mm O/S Main Bearing Set 2ND RPR 57.50mm 2002-2006
Rating: 0
57.50 mm 2nd repair size, complete set six upper and six lower bearing shells
$233.88

Main Bearing Set  Standard 58.00 mm 2002-2006
 
602 030 20 40-STD SIZE Main Bearing Set STD 58.00mm 2002-2006
Rating: 0

58.00mm standard size, complete set six upper and six lower bearing shells, 12 in total.

Also available in first and second repair sizes, see below
$215.00

Connecting Rod Bolt 2002-2006
 
603 011 05 71-MB Main Cap Bolt w/ Stud 2002-2006
Rating: 0
Main Cap Bolt with stud - 4 Required
$10.71

Connecting Rod Bolt 2002-2006
 
601 011 03 71-MB Main Cap Bolt w/o stud 2002-2006
Rating: 0
Main Cap Bolt without stud - 8 Required
$7.71

 
647 586 02 03-MB Mid 2006 to End of 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
Rating: 0

This Kit contains ONLY Genuine Mercedes Benz parts:

1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C
1 x Front Crankshaft Seal
1 x Crankshaft Bolt
1 x Woodruff Key
1 x Front Crankshaft Washer

* Free USA Shipping *
$287.27

 
647 586 02 03-CORTECO Mid 2006 to End of 2006 Sprinter Crankshaft Pulley / Vibration Damper Kit
Rating: 0

This Kit contains the following OEM and genuine Mercedes parts:

1 x Crankshaft Pulley / Vibration Damper for STANDARD A/C (Corteco)
1 x Front Crankshaft Seal (Elring)
1 x Crankshaft Bolt (Genuine Mercedes Benz)
1 x Woodruff Key (Genuine Mercedes Benz)
1 x Front Crankshaft Washer (Genuine Mercedes Benz)

* Free USA Shipping *
$247.84

 
000 010 16 85-AFT Oil Fill Cap - SPRINTER 2002 & LATER + METRIS 2016+
Rating: 0

Oil fill cap in valve cover or at end on extension tube on later V6 engines
$8.71

Oil Level Sender 2002-2006
 
000 905 04 01 Oil Level Sender 3.0L V6 2007 & LATER + 2.1L 4 CYL 2014-2016
Rating: 0

Located at oil pan, o-ring seal included
$139.82

 
646 016 02 21 Oil Separator Gasket / Seal 2004-2006
Rating: 0

Located between Valve Cover and Oil Separator.

If you are ordering a new oil separator, you will not NEED this, as it is furnished with the new part.
$82.71

Piston -1st Repair 88.50 mm 2004-2006
 
647 030 02 17 Piston - 1ST RPR 88.50 mm 2004-2006 *OUT OF STOCK*
Rating: 0

*OUT OF STOCK*

OM 647 engine

Piston is supplied with rings and pin.

First oversize or .50 mm larger than standard bore.
$203.79

Piston Ring Set-Std 2002-2006
 
612 030 04 24 Piston Ring Set - ALL 5 Cyl Diesels 2002-2006
Rating: 0

Currently Out of Stock - Only Set of 5 are Available (see below)

5 sets are required, so order one set for each piston.

These ring sets are standard size.  Oversize ring sets are not available.

Order these only if you are NOT replacing the pistons, as all pistons are supplied with the rings pre-installed.

Piston -1st Repair 88.50 mm 2002-2003
 
612 030 05 17 Piston-1ST RPR 88.50 mm 2002-2003
Rating: 0
OM 612 engine

Piston is supplied with rings and pin. These are 1st repair size, or .50 mm larger than standard bore
$153.01

Piston -Std 88.00 mm 2002-2003
 
612 030 04 17 Piston-STANDARD 88.00 MM 2002-2003
Rating: 0
OM 612 engine
Piston is supplied with rings (pre-installed) and wrist pin
$189.93

Piston -Std 88.00 mm 2004-2006
 
647 030 01 17 Piston-STANDARD 88.00 mm 2004-2006
Rating: 0

OM 647 engine

Piston is supplied with rings and pin.

Standard size piston
$192.88

 
008 990 48 04 Rear Crankshaft Bolt 2002-2006
Rating: 0
Eight required to secure the flex plate/ring gear at the rear of the crankshaft
$6.98

Crankshaft Seal REAR  2002-2006
 
611 010 01 14 Rear Crankshaft Seal 2.7L 5 CYL 2002-2006
Rating: 0

Complete unit with rear crank seal and seal retainer.  

The seal in this housing is not removable and can only be replaced as a complete assembly.
$29.88

Timing Chain Guide Rail-Right Side 2002-2006
 
611 052 00 16 Right Timing Chain Guide Rail 2002-2006
Rating: 0
Approximately 270 mm (10 3/8 inches)
$15.88

Rod Bearing Set-STD 48.00 mm 2002-2006
 
612 030 00 60 - STD SIZE Rod Bearing Set - STD 48.00mm 2002-2006
Rating: 0
48.00mm standard size

Also available in first and second repair sizes, See Below.
$169.87

Rod Bearing Set-1st Repair 47.75 mm 2002-2006
 
612 030 00 60-.25mm O/S Rod Bearing Set-1ST RPR 47.75 mm 2002-2006 *SOLD OUT*
Rating: 0
First Repair Size .25 mm oversize bearing or 47.75 mm for undersize ground crankshaft

Rod Bearing Set-2nd Repair 47.50 mm 2002-2006
 
612 030 00 60-.50mm O/S Rod Bearing Set-2ND RPR 47.50 mm 2002-2006
Rating: 0
Second Repair Size .50mm oversize bearing or 47.50 mm for undersize ground crankshaft
$169.87

Thrust Bearing Set-Std 2002-2006
 
601 030 00 62 Thrust Bearing Set - STD 2.7L 5 CYL 2002-2006
Rating: 0

2.15 mm/Standard - Set of 4 bearing halves

The thrust bearings limit the horizontal forward & backward travel of the crankshaft
$49.71

Timing Chain 2002-2006
 
003 997 75 94 Timing Chain 2002-2006
Rating: 0

Double row timing chain

Includes master link
$139.71

Timing Chain Tensioner 2002-2006
 
640 050 01 11 Timing Chain Tensioner - All 5 CYL 2002-2006
Rating: 0

Located at front right side of engine
$109.84

Transmission Mount 2002-2006
 
901 242 15 13 Transmission Mount 2002-2006
Rating: 0

One Required per Vehicle
$29.79

Timing Chain Guide Rail-Upper 2002-2006
 
611 052 03 16 Upper Timing Chain Guide Rail 2002-2006
Rating: 0

$12.71

Valve Cover 2002-2003 Sprinter
 
612 010 09 30 Valve Cover 2002-2003 Sprinter
Rating: 0
*** OUT OF STOCK *** - DISCONTINUED 

AKA: Camshaft Housing Cover.
Fits the OM612, 2.7 Liter I-5 engines 2002-2003 ONLY.

This is the aluminum cylinder head cover, located under the outer decorative plastic cover.

YOU WILL ALSO NEED TO REPLACE THE MAIN VALVE COVER GASKET AND THE 5 UPPER INJECTOR SEALS WHEN REPLACING THIS COVER, SEE BELOW.

You may need to consider replacing the oil separator/PCV at the same time.
$549.71

Valve Cover 2004-2006 Sprinter
 
647 010 01 30 Valve Cover 2004-2006 Sprinter
Rating: 0

***DISCONTINUED AND NO LONGER AVAILABLE***

AKA: Camshaft Housing Cover
Fits the OM647, 2.7 Liter I-5 engines 2004-2006 ONLY.
This is the aluminum cylinder head cover, located under the outer decorative plastic cover.


Valve Cover Gasket 2002-2006
 
647 016 01 21 Valve Cover Gasket - SPRINTER 2002-2006
Rating: 0

This gasket is not included in the head gasket set and should be ordered separately.


Made by Elring, the original supplier to Mercedes.
$17.88

Valve Cover Seal-Upper End of Injector  2002-2006
 
646 016 13 21 Valve Cover Seal - Upper End of Injector 2002-2006
Rating: 0

Upper rubber seal between injector well and underside of valve cover (camshaft housing)

THESE SHOULD BE REPLACED IN CONJUNCTION WITH THE MAIN VALVE COVER GASKET.

Sold individually,  1 for each injector is required, order a total of 5
$2.91

Valve Stem Seal Kit 2002-2006
 
612 050 00 58 Valve Stem Seal Kit 2002-2006
Rating: 0
1 kit required per cylinder

Sold in increments of 1.
$7.30

Crankshaft Pulley- Woodruff Key  2002-2006
 
611 991 00 68 Woodruff Key A for Crankshaft Pulley 2002-Mid 2006
Rating: 0
Used in conjunction with crankshaft pulley/vibration damper. 

This type of key is only used on the early crankshaft (2002-mid 2006), which has a double groove.  Each end of the bowed key spans the fore groove and the aft groove on the crankshaft.
$3.79

Crankshaft Pulley-Woodruff Key  2006+
 
108 991 00 67 Woodruff Key B for Crankshaft Pulley MID to LATE 2006
Rating: 0
Used in conjunction with crankshaft pulley/vibration damper. 

This type of key is only used on the later crankshaft, which has a single groove (Mid 2006+)
$8.84