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SPRINTER GEN. I 2002-2006 (T1N)
»
Fuel & Fuel Injection System
»
Fuel Injection Pump, Injectors & Injection Related
 
 2002-2006 2.7L 5 CYL SPRINTER Fuel Injector Bolt Kit
Rating: 0
Complete set of five stretch bolts and five lower injector seals. 
Any time an injector is replaced, both the bolt and the seal must be replaced.

Neither one of these two components should ever be reused.

Valve cover gasket and upper seals are shown below, along with the valve cover.
$13.00
Fuel Filter-Diesel (OEM) 2004-2009
  
 Diesel Fuel Filter-HENGST H278WK (OEM) 2004-2009
Rating: 0
Two O-ring seals are included with the filter, which are to be used on the moisture sensor in the center of the filter element.
These are for 2004 to 2009 model years only

Not for 2002-2003 nor, for any Sprinter engine 2010 and later.
If you are planning on removing  and replacing the original "Clic" style fuel hose clamps on top of the filter, you will need 1 x 13 mm clamp
and 1 x 15mm clamp, see these below.
$28.91
Diesel Injection Pump Reman 2002-2003
  
 Diesel Injection Pump REMAN/EXCHANGE 2002-2003
Rating: 5
(1)
OM 612 engine
2002-2003 models only

This is a remanufactured Mercedes Benz pump.  It will be furnished in a Mercedes Benz box.
$729.00
See All Options
Diesel Injection Pump Reman 2004-2006
  
 Diesel Injection Pump-REMAN/EXCHANGE 2004-2006
Rating: 0
Original Bosch remanufactured unit.  A core deposit will be added to your purchase.

All cores must be returned within 30 days, be complete, undamaged and fully assembled or they will not be accepted for refund.
$997.88
See All Options
Fuel Distribution Rail 2004-2006
  
 Fuel Distribution Rail 2004-2006
Rating: 0
Only for 2004-2006 OM 647 engine
NOT for 2002-2003 models with OM612 engine

This is the exact, identical new original Bosch fuel distribution rail sold at a franchise Freightliner, Dodge or Mercedes dealership at a fraction of the dealer price.

Pressure pressure control valve (90 degree plug) and fuel pressure sensor (straight plug) on each end of rail are included.
$545.00
Fuel Injector Retainer Screw 2002-2014
  
 Fuel Injector Retainer Bolt 2002 & LATER 2.7L & 3.0L
Rating: 0
These are manufactured by Febi-Bilstein, the OEM supplier to Mercedes.

T-40 Torx head screw, 55mm stretch bolt
Order 1 screw for each injector

These bolts are to be tightened in two stages.  Torque to 7 Nm (62 inch lbs), then an additional 90 degrees
$1.97
 
 Fuel Injector Supply Line 2004-2006
Rating: 0
Hi pressure steel line from the fuel rail to each of the five injectors.   These lines will often leak at either end, especially if they have been over-torqued. 

Five required, sold individually.
$28.20
Fuel Injector-Reman/Exchange 2002-2003
  
 Fuel Injector-NEW 2002-2003
Rating: 0
Original Bosch factory diesel fuel injector.   These are NEW, and sold outright.  No core deposit is required. 
ONLY for the OM 612 engine
These injectors are ONLY for 2002-2003 models.

Sold individually. Five per engine are required.
$299.00
Fuel Injector-New 2004-2006
  
 Fuel Injector-New 2004-2006
Rating: 0
Original brand new factory Bosch injector
 NO CORE DEPOSIT IS REQUIRED
OM 647 engine
Only for 2004-2006 models
5 required, sold individually
$399.99
 
 Fuel Pressure Control Valve Seal Ring 2004-2006
Rating: 0
For Fuel Pressure Control Valve located at back end of fuel rail.
This is the larger diameter seal ring around the perimeter.
$4.40
Fuel Pressure Control Valve-Early 2002-2003
  
 Fuel Pressure Control Valve-EARLY 2002-2003
Rating: 0
Located at end of fuel rail
Only for early OM 612 engine, 2002 and early 2003 engines.
90 degree plug connection
Check the part number on your existing unit BEFORE ordering. SEE OTHER CONTROL VALVE, SHOWN BELOW
Mercedes part number:    611 078 01 49
Bosch part number:          0 281 002 241

LATER version is shown below.
$264.87
Fuel Pressure Control Valve-Late 2002-2003
  
 Fuel Pressure Control Valve-LATE 2002-2003
Rating: 0
Located at end of fuel rail.  This is the sensor with the 90 degree plug connection.  The straight connection plug sensor on the opposite end of the rail, is shown below.

Check the part number on your existing unit BEFORE ordering.  THE OTHER VERSION IS SHOWN BELOW.
Mercedes part number:     611 078 05 49
Bosch part number:            0 281 002 698
$169.88
 
 Fuel Quantity Control Valve 2004-2006
Rating: 0
Located on high pressure diesel injection pump (front of engine).
Has 90 degree connector plug.
aka: Fuel Flow Control Valve, Fuel Control Solenoid, Fuel Metering Valve
$169.88
Fuel Transfer Pump 2002-2003
  
 Fuel Transfer Pump 2002-2003
Rating: 0
OM 612 engine on 2002-2003 models only
This pump is new.
 Located on front of engine.  This is the smaller of the two pumps on the front of the engine.
The larger pump is the high pressure diesel injection pump, see below. 

Both pumps are original Bosch manufactured and they are the identical pumps as those sold at a franchise dealership.
$179.97
Fuel Injector Seal Ring-Lower 2002-2014
  
 Lower Fuel Injector Seal Ring 2002 & LATER
Rating: 0
Lower copper seal at tip of injector.  
One required for each injector nozzle.
$0.88
Injection/Pump
 



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