647 990 29 07KIT
2002-2006 2.7L 5 CYL SPRINTER Fuel Injector Bolt Kit Complete set of five stretch bolts and five lower injector seals.
Any time an injector is replaced, both the bolt and the seal must be replaced.
Neither one of these two components should ever be reused.
Valve cover gasket and upper seals are shown below, along with the valve cover.
642 092 01 01
Diesel Fuel Filter-HENGST H278WK (OEM) 2004-2009 Two O-ring seals are included with the filter, which are to be used on the moisture sensor in the center of the filter element.
These are for 2004 to 2009 model years only - Not for 2002-2003 or any Sprinter engines 2010 and later.
If you are planning on removing and replacing the original "Clic" style fuel hose clamps on top of the filter, you will need 1 x 13 mm clamp
and 1 x 15mm clamp, see below.
612 070 04 87
Diesel Fuel Injector - NEW 2002-2003
Original Bosch factory Diesel Fuel Injector. These are NEW and sold outright - No core deposit is required.
ONLY for the OM612 engine from
Sold individually - Five per engine are required.
647 070 01 87
Diesel Fuel Injector-New 2004-2006
Original brand new factory Bosch diesel fuel injector - NO CORE DEPOSIT IS REQUIRED
OM 647 Engine / Only for 2004-2006 models
5 Required - Sold Individually
These are OEM Bosch injectors that are exactly the same as those sold at a MB dealer for less than half the price and a major savings over buying these injectors individually.
612 070 01 01-NEW
Diesel Injection Pump-BRAND NEW 2002-2003
2002-2003 models only
For OM612 engine.
This is a brand new OEM Bosch injection pump. No core deposit is required.
648 070 02 01
Diesel Injection Pump-OEM BOSCH 2004-2006
Original Bosch unit.
No core deposit is required, pump is sold outright.
647 070 00 95
Fuel Distribution Rail-OEM BOSCH 2004-2006
Only for 2004-2006 OM647 engine
NOT for 2002-2003 models with OM612 engine
This is the exact, identical new original Bosch fuel distribution rail sold at a franchise Freightliner, Dodge or Mercedes dealership at a fraction of the dealer price.
Pressure pressure control valve (90 degree plug) and fuel pressure sensor (straight plug) on each end of rail are included.
000 990 29 07
Fuel Injector Retainer Bolt 2002 & LATER 2.7L & 3.0L
These are manufactured by Febi-Bilstein, the OEM supplier to Mercedes.
T-40 Torx head screw, 55mm stretch bolt.
Order 1 screw for each injector.
These bolts are to be tightened in two stages. Torque to 7 Nm (62 inch lbs), then an additional 90 degrees.
611 070 11 33
Fuel Injector Supply Line 2004-2006 Hi pressure steel line from the fuel rail to each of the five injectors. These lines will often leak at either end, especially if they have been over-torqued.
Five Required, Sold Individually.
000 077 02 60
Fuel Pressure Control Valve Seal Ring 2004-2006
For Fuel Pressure Control Valve located at back end of fuel rail.
This is the larger diameter seal ring around the perimeter.
611 078 01 49
Fuel Pressure Control Valve-EARLY 2002-2003 Located at end of fuel rail
Only for early OM 612 engine, 2002 and early 2003 engines.
90 degree plug connection
Check the part number on your existing unit BEFORE ordering. SEE OTHER CONTROL VALVE, SHOWN BELOW
Mercedes part number: 611 078 01 49 Bosch part number: 0 281 002 241
LATER version is shown below.
611 078 05 49
Fuel Pressure Control Valve-LATE 2002-2003
Located at the end of fuel rail. This is the sensor with the 90 degree plug connection.
The straight connection plug sensor on the opposite end of the rail is shown below.
Check the part number on your existing unit before ordering.
Mercedes part number: 611 078 05 49 Bosch part number: 0 281 002 698
646 074 02 84
Fuel Quantity Control Valve 2004-2006 Located on high pressure diesel injection pump (front of engine).
Has 90 degree connector plug.
Aka: Fuel Flow Control Valve, Fuel Control Solenoid or Fuel Metering Valve.
901 470 36 98
Fuel Tank Assembly 2004-2006 Sprinter
GENUINE MERCEDES BENZ FUEL TANK FOR 2004 - 2006 SPRINTER 2.7L DIESEL ONLY
CONTACT US WITH VIN NUMBER TO VERIFY FITMENT BEFORE PURCHASING
This is the bare tank assembly - it does not come with the fuel pump or the fuel filler neck
611 090 03 50
Fuel Transfer Pump 2002-2003 OM612 engine on
2002-2003 models only
This is the mechanical transfer pump, which brings fuel from the fuel tank to the injection pump.
Mounted on the front of the engine, this is the smaller of the two pumps and is directly above the injection pump.
The larger pump is the high pressure diesel injection pump, see below.
Both pumps are OEM Bosch manufactured and they are the identical pumps as those sold at a franchise dealership.
611 017 00 60
Lower Fuel Injector Seal Ring 2002 & LATER Lower copper seal at tip of injector.
One required for each injector nozzle.
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