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011 542 96 17
Ambient Temperature Sensor 2002-2006Located behind front bumper.
Although small and seemingly insignificant, this is a critical sensor, which signals the outside air temp to the engine control module.
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002 542 40 19
Battery Isolation Relay 2002-2018Relay used in conjunction with secondary or auxiliary battery.
This relay will isolate or disconnect the auxiliary battery from the main battery when the engine is not running and charging the batteries.
MB Part # on relay is 002 542 40 19
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001 545 87 09
Brake Light Switch 4 Pin [with ESP] 2002-2006There are two different types of brake light switches, depending upon how your vehicle is equipped.
This one has a 4 pin spade connector and is only for vans with ESP (Electronic Stability Program).
The other 6 pin version is shown below.
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001 545 64 09
Brake Light Switch 6 Pin [without ESP] 2002-2006
There are two different types of brake light switches, depending upon how your vehicle is equipped.
This one has a 6 pin spade connector and is only for vans without ESP (Electronic Stability Program).
The other 4 pin version is shown below.
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003 542 05 18
Brake Pressure Sensor 2002-2006
This is the identical Bosch part sold at a Mercedes or Dodge dealer.
aka: ESP SWITCH
LOCATED ON ABS HYDRAULIC PUMP, CHECK BOSCH PART# (0 265 005 303) ON ORIGINAL PART # TO VERIFY.
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001 540 14 45
Cruise Control Switch 2002-2006Steering column stalk switch
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006 545 52 07
Fog Light Switch 2002-2006
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005 820 81 10
Front Door Contact Switch 2002-2018Found at both front doors and side sliding door.
Used for overhead dome lights.
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901 540 01 50
Fuse & Relay Box 2002-2006
Located under dashboard in the steering column area and is a relatively frequent failure item.
This unit is plug and play and is complete with fuses.
For 2002 - 2006 models only.
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639 540 00 76
Horn 2002-2013Supersedes the original horn, which has been discontinued by Mercedes.
The new horn requires a short wiring harness to adapt this to your vehicle and must be spliced at the time of installation (see harness below)
To install: Plug the new harness into horn, and cut the larger plug off the opposite end. Then, cut the plug off the end of the vehicle wire harness and slice the two wires together, using electrical tape to insulate the connections. (Despite the bizarre sound of these instructions, they are straight from Mercedes Benz)
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639 440 66 13
Horn Wiring Harness 2002-2013Required to adapt new replacement horn (old horn has been discontinued)
To Install: Plug the new harness into horn, and cut
the larger plug off the opposite end. Then, cut the plug off the end
of the vehicle wire harness and splice the two wires together, using electrical tape to insulate the connections.
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000 545 81 08
Ignition Switch 2002-2006This is the electrical switch portion only (the black section in the photo)
Lock cylinder and key are NOT part of this item. (Only available from a franchise dealer)
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005 545 24 07
Light Switch-Rear Passenger Area 2002-2006Rear area light switch.
Only for passenger vans, not for cargo vans. |
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033 545 32 32
Lighting Control Relay 2002-2006
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004 545 92 07
Mirror Adjustment Switch 2002-2006
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004 545 29 05
Multi-Function Relay #1 (5 pin) 2002-2018
RELAY COULD BE LABELED AS PART # 003 542 02 19 or # 004 545 29 05
5 pin relay, body of relay is half-size, not a cube, and may be either black or grey.
Multiple uses, including Daytime Running Lights. Common replacement item and found in various areas of the vehicle.
There are approximately ten of these relays used in multiple locations on all Sprinter models. |
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002 542 74 19
Multi-Function Relay #2 (5 pin) SPRINTER & METRIS 2002-2018Cube shaped 5 pin relay. Used in the starter relay circuit, and for other circuits, as well.
Located under driver seat
MB part # on old relay could be 004 545 79 05, 002 542 14 19, 002 542 96 19, 003 542 10 19, 002 542 89 19, 000 982 25 23, 000 982 81 23
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002 542 26 19
Multi-Function Relay #3 (4 pin) 2002-2018Cube shaped 4 pin relay
Located under driver seat |
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004 545 79 05
Multi-Function Relay #5 2002 & LATERMercedes part # on unit could be 004 545 38 05 or 004 545 79 05
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003 542 14 19
Multi-Function Relay (4 pin) SPRINTER & METRIS 2002-2018
Located under driver seat blue in color.
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631 820 07 54
Rear Cargo Door Contact Switch 2002-2006Used only for the rear cargo doors. Interfaces with contact plate shown below
Electrical contact, used for the door lock actuator and heated rear window element.
This part was previously produced in two versions, two electrical posts (631 820 09 54) and three electrical posts, depending upon how your van was equipped.. The two post version has been discontinued by Mercedes and superseded by the three post version. You simply leave the center contact terminals blank.
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000 820 10 54
Rear Cargo Door Contact Switch 2002-2018Found at the rear door. For overhead dome light.
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901 820 02 54
Sliding Door Contact Switch 2002-2006Used only for the sliding door.
Two pin electrical contact, used for the door lock actuator.
Interfaces with contact plate, shown below
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005 545 36 07
Switch-Central Locking System 2002-2006Located in center console.
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639 300 07 04
Throttle Pedal Actuator 2002-2006 Type AComplete unit with pedal.
Two possibilities- most 2500 models use this version and has a part# 639 300 07 04
Find part# on existing unit to verify. |
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901 300 05 04
Throttle Pedal Actuator 2002-2006 Type BComplete unit with pedal.
Two possibilities- most 3500 models use this version and has a part number of 901 300 05 04
Find part# on existing unit to verify. |
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001 540 46 45
Turn Signal Combi-Switch-WITH Parking Lights 2002-2006Kombi-switch, surrounds upper steering column.
This unit is manufactured by Febi-Bilstein, an OEM German supplier.
For models with parking light switch option.
If you have parking lights, there will be a large letter "P" at the very bottom of the left side stalk.
For the other version WITHOUT (No letter "P") parking lights, See Below.
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001 540 47 45
Turn Signal Combi-Switch-WITHOUT Parking Lights 2002-2006Combi-switch, surrounds upper steering column.
For models without parking light switch option.
Look at the left side stalk on your switch. If there is NO large letter "P" at the bottom, this is the correct choice for your vehicle.
See other version with Parking lights below (WITH a large letter "P" on stalk).
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210 820 09 21
Turn Signal Repeater Light 2002-2006
Located on front fender.
Both amber and clear bulbs for this unit are shown below.
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005 545 37 07
Window Switch-Left or Right 2002-20062 at driver door
1 at passenger door |
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004 546 82 40
Wiring Hub / ConnectorThese commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR". We ordered these at the request of a customer. Simply find the part number on old part to verify this is the correct item you need. Mercedes# 004 546 82 40
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002 546 79 40
Wiring Hub / ConnectorThese commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR".
We ordered these at the request of a customer. Simply find the part
number on old part to verify this is the correct item you need.
Mercedes# 004 546 749 40
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005 546 10 40
Wiring Hub / Connector
These commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR".
We ordered these at the request of a customer. Simply find the part
number on old part to verify this is the correct item you need.
Has 5 x 2-pin plug connections and 1 x 3-pin plug connection
Mercedes part 005 546 10 40
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![Brake Light Switch 4 Pin [with ESP] 2002-2006](/images/products/g5/0015452009.JPG "Brake Light Switch 4 Pin [with ESP] 2002-2006")
![Brake Light Switch 6 Pin [without ESP] 2002-2006](/images/products/g5/0015456409.jpg "Brake Light Switch 6 Pin [without ESP] 2002-2006")
