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Ambient Temperature Sensor 2002-2006Located behind front bumper.
Although small and seemingly insignificant, this is a critical sensor, which signals the outside air temp to the engine control module.
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Battery Isolation Relay 2002-2018Relay used in conjunction with secondary or auxiliary battery.
This relay will isolate or disconnect the auxiliary battery from the main battery, when the engine is not running and charging the batteries.
MB Part # on relay is 002 542 40 19
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Brake Light Switch 4 Pin [with ESP] 2002-2006There are two different types of brake light switches, depending upon how your vehicle is equipped.
This one has a 4 pin spade connector and is only for vans with ESP (Electronic Stability Program).
The other 6 pin version is shown below.
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Brake Light Switch 6 Pin [without ESP] 2002-2006
There are two different types of brake light switches, depending upon how your vehicle is equipped.
This one has a 6 pin spade connector and is only for vans without ESP (Electronic Stability Program).
The other 4 pin version is shown below.
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Brake Pressure Sensor 2002-2006
This is the identical Bosch part sold at a Mercedes or Dodge dealer.
aka: ESP SWITCH
LOCATED ON ABS HYDRAULIC PUMP, CHECK BOSCH PART# (0 265 005 303) ON ORIGINAL PART # TO VERIFY.
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Cruise Control Switch 2002-2006Steering column stalk switch
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Fog Light Switch 2002-2006
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Front Door Contact Switch 2002-2018Found at both front doors and side sliding door. Used for overhead dome lights.
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Fuse & Relay Box 2002-2006
Located under dashboard in the steering column area and is a relatively frequent failure item.
This unit is plug and play and is complete with fuses.
For 2002- 2006 models only.
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Horn 2002-2013Supersedes the original horn, which has been discontinued by Mercedes.
The new horn requires a short wiring harness to adapt this to your vehicle and must be spliced at the time of installation (see harness below)
To install: Plug the new harness into horn, and cut the larger plug off the opposite end. Then, cut the plug off the end of the vehicle wire harness and slice the two wires together, using electrical tape to insulate the connections. (Despite the bizarre sound of these instructions, they are straight from Mercedes Benz)
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Horn Wiring Harness 2002-2013Required to adapt new replacement horn (old horn has been discontinued)
To Install: Plug the new harness into horn, and cut
the larger plug off the opposite end. Then, cut the plug off the end
of the vehicle wire harness and splice the two wires together, using electrical tape to insulate the connections.
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Ignition Switch 2002-2006This is the electrical switch portion only (the black section in the photo)
Lock cylinder and key are NOT part of this item. (Only available from a franchise dealer)
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Light Switch-Rear Passenger Area 2002-2006Rear area light switch. Only for passenger vans, not for cargo vans. |
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Lighting Control Relay 2002-2006
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Mirror Adjustment Switch 2002-2006
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Multi-Function Relay #1 (5 pin) 2002-2018
RELAY COULD BE LABELED AS PART 003 542 02 19 OR 004 545 29 05
5 pin relay, body of relay is half-size, not a cube, and may be either black or grey.
Multiple uses, including Daytime Running Lights
Common replacement item and found in various areas of the vehicle.
There are approximately ten of these relays used in multiple locations on all Sprinter models.
Carrying a few spares is always a good idea.
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Multi-Function Relay #2 (5 pin) SPRINTER & METRIS 2002-2018Cube shaped 5 pin relay. Used in the starter relay circuit, and for other circuits, as well.
Located under driver seat
MB part # on old relay could be 004 545 79 05, 002 542 14 19, 002 542 96 19, 003 542 10 19, 002 542 89 19, 000 982 25 23, 000 982 81 23
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Multi-Function Relay #3 (4 pin) 2002-2018Cube shaped 4 pin relay
Located under driver seat |
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Multi-Function Relay #5 2002 & LATERMercedes part # on unit could be 004 545 38 05 or 004 545 79 05
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Multi-Function Relay (4 pin) SPRINTER & METRIS 2002-2018
Located under driver seat blue in color.
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Rear Cargo Door Contact Switch 2002-2006Used only for the rear cargo doors. Interfaces with contact plate shown below
Electrical contact, used for the door lock actuator and heated rear window element.
This part was previously produced in two versions, two electrical posts (631 820 09 54) and three electrical posts, depending upon how your van was equipped.. The two post version has been discontinued by Mercedes and superseded by the three post version. You simply leave the center contact terminals blank.
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Rear Cargo Door Contact Switch 2002-2018Found at the rear door. For overhead dome light.
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Sliding Door Contact Switch 2002-2006Used only for the sliding door.
Two pin electrical contact, used for the door lock actuator.
Interfaces with contact plate, shown below
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Switch-Central Locking System 2002-2006Located in center console.
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Throttle Pedal Actuator 2002-2006 Type AComplete unit with pedal.
Two possibilities- most 2500 models use this version and has a part# 639 300 07 04
Find part# on existing unit to verify. |
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Throttle Pedal Actuator 2002-2006 Type BComplete unit with pedal.
Two possibilities- most 3500 models use this version and has a part number of 901 300 05 04
Find part# on existing unit to verify. |
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Turn Signal Combi-Switch-WITH Parking Lights 2002-2006Kombi-switch, surrounds upper steering column.
This unit is manufactured by Febi-Bilstein, an OEM German supplier.
For models with parking light switch option.
If you have parking lights, there will be a large letter "P" at the very bottom of the left side stalk.
See other version WITHOUT (No letter P) parking lights below
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Turn Signal Combi-Switch-WITHOUT Parking Lights 2002-2006Combi-switch, surrounds upper steering column.
For models without parking light switch option.
Look at the left side stalk on your switch. If there is NO large letter "P" at the bottom, this is the correct choice for your vehicle.
See other version WITH Parking lights below. (WITH a large letter "P" on stalk)
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Turn Signal Repeater Light 2002-2006
Located on front fender. This is a complete unit, with the socket.
Both amber and clear bulbs for this unit are shown below.
This part is manufactured by TYC, a supplier in Taiwan.
The quality is excellent, unlike many parts that we have seen that are made in mainland China. The latter are the parts that we avoid, as we wish to sell only top quality items.
One is located on each front fender.
aka Side Repeater Light
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Window Switch-Left or Right 2002-20062 at driver door
1 at passenger door |
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Wiring Hub / ConnectorThese commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR". We ordered these at the request of a customer. Simply find the part number on old part to verify this is the correct item you need. Mercedes# 004 546 82 40
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Wiring Hub / ConnectorThese commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR".
We ordered these at the request of a customer. Simply find the part
number on old part to verify this is the correct item you need.
Mercedes# 004 546 749 40
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Wiring Hub / Connector
These commonly will cause a "Can Bus" error.
Found throughout the vehicle, Mercedes calls it a "DISTRIBUTOR".
We ordered these at the request of a customer. Simply find the part
number on old part to verify this is the correct item you need.
Has 5 x 2-pin plug connections and 1 x 3-pin plug connection
Mercedes part 005 546 10 40
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![Brake Light Switch 4 Pin [with ESP] 2002-2006](/images/products/g5/0015452009.JPG "Brake Light Switch 4 Pin [with ESP] 2002-2006")
![Brake Light Switch 6 Pin [without ESP] 2002-2006](/images/products/g5/0015456409.jpg "Brake Light Switch 6 Pin [without ESP] 2002-2006")
