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647 990 29 07-MB KIT 2002-2006 2.7L 5 CYL Genuine Mercedes - Fuel Injector Bolt Kit
Rating: 0

Complete set of five stretch bolts and five lower injector seals. 

Any time an injector is replaced, both the bolt and the seal must be replaced.

Neither one of these two components should ever be reused.

Valve cover gasket and upper seals are shown below, along with the valve cover.
$15.71

 
647 990 29 07-FEBI KIT 2002-2006 2.7L 5 CYL SPRINTER Fuel Injector Bolt Kit
Rating: 0

Complete set of five stretch bolts and five lower injector seals.

Any time an injector is replaced, both the bolt and the seal must be replaced. 
Neither one of these two components should ever be reused.

Valve cover gasket and upper seals are shown below, along with the valve cover.

For the Genuine Mercedes Bolt Kit CLICK HERE.
$12.84

 
647 070 01 87-KIT 2004-2006 Diesel Fuel Injector Kit *** FREE USA SHIPPING ***
Rating: 0

OM647 Engine / Only for 2004-2006 models

Original Brand NEW factory Bosch diesel fuel injectors - NO CORE DEPOSIT IS REQUIRED (be careful of other websites selling these injectors as new with a core charge which means it is a remanufactured injector).

These are OEM Bosch injectors that are exactly the same as those sold at a MB dealer for less than half the price.

This Kit contains the following OEM and Genuine Mercedes parts:

5 x 647 070 01 87 (Bosch)
5 x 000 990 29 07 (Genuine Mercedes)
5 x 611 017 00 60 (Bosch)
$2,027.69

Fuel Filter-Diesel (OEM) 2004-2009
 
642 092 01 01-HENGST Diesel Fuel Filter - HENGST H278WK (OEM) 2004-2009
Rating: 5
(1)

Two O-ring seals are included with the filter, which are to be used on the moisture sensor in the center of the filter element.

These are for 2004 to 2009 model years only - Not for 2002-2003 or any Sprinter engines 2010 and later.

If you are planning on removing  and replacing the original "Clic" style fuel hose clamps on top of the filter, you will need 1 x 13 mm clamp and 1 x 15mm clamp, see below.
$29.71

Fuel Filter-Diesel (OEM) 2002-2003
 
612 092 00 01-MANN Diesel Fuel Filter - OEM 2002-2003
Rating: 0

Only for 2002-2003 models with OM612 engines.

Moisture sensor mounts on filter at bottom.

$39.97

Fuel Filter-Diesel (OEM) 2004-2009
 
642 092 01 01-MANN Diesel Fuel Filter-MANN WK842/23x (OEM) 2004-2009
Rating: 0

Two O-ring seals are included with the filter, which are to be used on the moisture sensor in the center of the filter element.

These are for 2004 to 2009 model years only - Not for 2002-2003 or any Sprinter engines 2010 and later.
$36.69

Fuel Injector-New 2004-2006
 
647 070 01 87 Diesel Fuel Injector - 2004-2006
Rating: 0

Original factory diesel fuel injector - NO CORE DEPOSIT IS REQUIRED.

OM 647 Engine / Only for 2004-2006 models

5 Required - Sold Individually

These are OEM injectors that are exactly the same as those sold at a MB dealer.
$399.71

Fuel Injector-Reman/Exchange 2002-2003
 
612 070 04 87 Diesel Fuel Injector - NEW 2002-2003
Rating: 0

Original Bosch factory Diesel Fuel Injector.  These are NEW and sold outright - No core deposit is required. 

ONLY for the OM612 engine from 
2002-2003 models.

Sold individually - Five per engine are required.
$349.84

Diesel Injection Pump Reman 2004-2006
 
648 070 02 01 Diesel Injection Pump - OEM BOSCH 2004-2006
Rating: 0

Original New Bosch unit - Fuel Pump (High Pressure Mechanical Pump)

No core deposit is required, pump is sold outright.
$1,099.71

Diesel Injection Pump Reman 2002-2003
 
612 070 01 01 Diesel Injection Pump NEW - 2002-2003
Rating: 0

2002-2003 models only

For OM612 engine.

This is a Brand New OEM Bosch injection pump. No core deposit is required.
$899.84

Diesel Injection Pump Reman 2002-2003
 
612 070 01 01-MB Diesel Injection Pump REMAN Genuine Mercedes - 2002-2003
Rating: 0

2002-2003 models only

For OM612 engine.

This is a Remanufactured Mercedes Benz Pump. Core Deposit Required.
$649.71
See All Options

 
LM2032 Diesel Injector Cleaner 2002-2019
Rating: 0

Diesel injection system cleaner - 500ml can

Removes deposits in the diesel injection system and in the combustion chamber. Increases the cetane number and improves the ignitability of the diesel fuel. Ensures the engine runs quietly. Protects against corrosion and wear. Optimizes the exhaust gas values and performance of the engine. Effect lasts up to 6000 miles.
$19.71

 
007 153 43 28 Exhaust Back Pressure Sensor / Low Fuel Pressure Sensor 2002-2003 & 2007 & LATER 3.0L V6
Rating: 0

Located adjacent to EGR cooler on the 3.0L V6 models

Located on left side of engine block on 2002-2003  5 CYL models (known as a low fuel pressure sensor)

Female plug, three contact pins inside plug housing.

Same Part Number as: 009 153 50 28
$69.71

Coolant Temperature Gauge Sending Unit 2002-2013
 
005 153 23 28 Fuel & Oil Temperature Sender 2002 & LATER
Rating: 0
2 contact pins, straight electrical connector.

Located on the injection pump on front of engine block on the 2.7L 5 CYL diesel engines.

Located near oil pan for the 3.0L V6 diesel engines.

$18.71

Fuel Distribution Rail 2004-2006
 
647 070 00 95-MB Fuel Distribution Rail - Genuine Mercedes 2004-2006
Rating: 0

Genuine Mercedes Part - Only for 2004-2006 OM647 engine.

NOT for 2002-2003 models with OM612 engine.

Pressure pressure control valve (90 degree plug) and fuel pressure sensor (straight plug) on each end of rail are included.
$699.69

Fuel Distribution Rail 2004-2006
 
647 070 00 95-BOSCH Fuel Distribution Rail - OEM BOSCH 2004-2006
Rating: 0

Only for 2004-2006 OM647 engine.

NOT for 2002-2003 models with OM612 engine.

Pressure pressure control valve (90 degree plug) and fuel pressure sensor (straight plug) on each end of rail are included.
$549.71

Fuel Distribution Rail 2002-2003
 
612 070 02 95 Fuel Distribution Rail 2002-2003
Rating: 0

*PART NO LONGER AVAILABLE, DISCONTINUED BY MERCEDES - INFORMATIONAL ONLY*

Only for 2002 & 2003 OM612 Engine

Pressure valve and sensor on each end of rail are included.

Fuel Pump O Ring
 
012 997 07 45 Fuel Injection Pump O Ring
Rating: 0

Seal for OM612 and OM647 from 2002-2006  AND OM651 from 2014-2016 - 1 seal per engine.
$8.30

 
611 016 07 38 Fuel Injector Retainer 2002-2006 2.7L 5 CYL
Rating: 0
2002-2006 5 cylinder engines ONLY

Made in Germany

$11.71

Fuel Injector Retainer Screw 2002-2014
 
000 990 29 07-FEBI Fuel Injector Retainer Bolt 2002 & LATER 2.7L & 3.0L
Rating: 0

These are manufactured by Febi-Bilstein, the OEM supplier to Mercedes.

T-40 Torx head screw - 6mm outer diameter - 79mm stretch bolt (24mm shank & 55mm thread).

Order 1 screw for each injector.

These bolts are to be tightened in two stages.  Torque to 7 Nm (62 inch lbs), then an additional 90 degrees.
$1.96

Fuel Return Line Assembly  2002-2006
 
612 070 38 32-BOSCH Fuel Injector Return Line Assembly BOSCH 2002-2006
Rating: 0

Fuel Return Line (Leak Line) - This high quality version is made by Bosch OEM and has metal tee fittings.

See other options below.
$124.84

Fuel Return Line Assembly  2002-2006
 
612 070 38 32-VAICO Fuel Injector Return Line Assembly-VAICO 2002-2006
Rating: 0
This is an fuel return line with plastic T fittings.

Other options for the metal T fittings can be found below.

$74.84

 
000 078 02 33 Fuel Injector Return Line Banjo Fitting 2002-2006
Rating: 0

This is the metal banjo union between the fuel injector return line and the fuel distribution line.

#312 in the diagram
$8.75

 
611 070 00 33 Fuel Injector Supply Line 2002-2003
Rating: 0
High pressure steel line from the fuel rail to each of the five injectors.   These lines will often leak at either end, and this normally occurs from being over-torqued. 

Five are required, sold individually.
$65.71

 
611 070 11 33 Fuel Injector Supply Line 2004-2006
Rating: 0

Hi pressure steel line from the fuel rail to each of the five injectors.  These lines will often leak at either end, especially if they have been over-torqued. 

Five Required, Sold Individually.
$31.50

Fuel Moisture Sensor 2004-2009
 
000 153 95 13 Fuel Moisture Sensor 2004-2009
Rating: 0

Located on top of fuel filter on 2004-2009 models 

Three electrical contact pins inside the plug. 

Threaded coupling on top does not come with the sensor, CLICK HERE.
$114.84

Fuel Pressure Control Valve-Early  2002-2003
 
611 078 01 49 Fuel Pressure Control Valve - EARLY 2002-2003
Rating: 0

Located at end of fuel rail 

Only for early OM 612 engine, 2002 and early 2003 engines. 

90 degree plug connection

Check the part number on your existing unit BEFORE ordering. SEE OTHER CONTROL VALVE, SHOWN BELOW
Mercedes part number:    611 078 01 49
Bosch part number:          0 281 002 241

LATER version is shown below.
$164.87

 
648 070 00 46 Fuel Pressure Control Valve 2004-2006
Rating: 0

Located at end of fuel rail , 90 degree plug.

A DODGE OR MERCEDES DEALER WILL ONLY SELL THIS ITEM AS PART OF THE ENTIRE FUEL DISTRIBUTION RAIL ASSEMBLY AND NOT AS A SEPARATE ITEM.   REPLACING THE ENTIRE FUEL RAIL IS THE RECOMMENDED MANNER IN SERVICING THIS REGULATOR.
THE COMPLETE RAIL IS SHOWN BELOW.

YOU MAY PURCHASE THIS ITEM SEPARATELY BUT, WE CANNOT GUARANTEE THAT IT WILL CURE YOUR PROBLEM AND THEREFORE, THERE WILL BE NO WARRANTY RETURNS ACCEPTED FOR THIS ITEM, AS REPLACEMENT OF ONLY THIS VALVE IS NOT RECOMMENDED BY THE VEHICLE MANUFACTURER.


$249.71

 
014 997 70 45 Fuel Pressure Control Valve Reseal Kit 2002-2003
Rating: 0

Reseal kit for fuel control valve located at the firewall end of the fuel distribution rail.

This fits only the 2002-2003 models, with the OM612 engine.

2004 to 2006 OM647 five cylinder engines use a different fuel control valve.
$14.27

 
000 077 02 60 Fuel Pressure Control Valve Seal Ring 2004-2006
Rating: 0

For Fuel Pressure Control Valve located at back end of fuel rail.

This is the larger diameter seal ring around the perimeter.
$6.84

Fuel Pressure Control Valve-Late 2002-2003
 
611 078 05 49 Fuel Pressure Control Valve-LATE 2002-2003
Rating: 0
Located at the end of fuel rail.  This is the sensor with the 90 degree plug connection.
The straight connection plug sensor on the opposite end of the rail is shown below.

Check the part number on your existing unit before ordering.

Mercedes part number:     611 078 05 49
Bosch part number:           0 281 002 698
$169.88

 
901 990 00 54 Fuel Pump Lock Ring 2002-2006
Rating: 0

For top of fuel tank. 

Secures pump assembly and seal in place on top of fuel tank.
$7.98

 
646 074 02 84 Fuel Quantity Control Valve 2004-2006
Rating: 0

Located on high pressure diesel injection pump (front of engine). 

Has 90 degree connector plug.

Aka: Fuel Flow Control Valve, Fuel Control Solenoid or Fuel Metering Valve.
$109.69

 
611 070 14 33 Fuel Rail Supply Line 2002-2003
Rating: 0
Steel line from the high pressure injection  pump to the fuel rail.  
This line will often leak at either end, especially if it has been over-torqued. 

One required
$29.91

 
611 070 10 33 Fuel Rail Supply Line 2004-2006
Rating: 0
Steel line from the high pressure injection  pump to the fuel rail.  
This line will often leak at either end, especially if it has been over-torqued. 

One required
$48.50

Fuel Filter-Diesel (OEM) 2004-2009
 
642 092 01 01-MB Genuine Mercedes - Diesel Fuel Filter 2004-2009
Rating: 0

Two O-ring seals are included with the filter, which are to be used on the moisture sensor in the center of the filter element.

These are for 2004 to 2009 model years only - Not for 2002-2003 or any Sprinter engines 2010 and later.
$54.84

Fuel Injector Retainer Screw 2002-2014
 
000 990 29 07-MB Genuine Mercedes - Fuel Injector Retainer Bolt 2002 & LATER 2.7L & 3.0L
Rating: 0

These are Genuine Mercedes bolts.

T-40 Torx head screw - 6mm outer diameter - 79mm stretch bolt (24mm shank & 55mm thread).

Order 1 screw for each injector.

These bolts are to be tightened in two stages.  Torque to 7 Nm (62 inch lbs), then an additional 90 degrees.
$2.98

Fuel Return Line Assembly  2002-2006
 
612 070 38 32-MB Genuine Mercedes - Fuel Injector Return Line Assembly 2002-2006
Rating: 0

Fuel Return Line (Leak Line) - Genuine Mercedes Benz Part

See other options below
$199.69

 
000 997 70 44 Injection Pump Seal Ring 2002-2003
Rating: 0

Used on early injection pump under a fitting
$2.71

Fuel Injector Seal Ring-Lower 2002-2014
 
611 017 00 60 Lower Fuel Injector Seal Ring 2002 & LATER
Rating: 0

OEM Bosch fuel injector seal - Lower copper seal at tip of injector.  

One required for each injector nozzle.
$0.97

 
000 078 09 56 Vacuum System Filter 2002-2006
Rating: 0

Located at end of vacuum hose.
$14.84

 
006 990 60 40 White Seal Washer 2002-2003 ONLY
Rating: 0
White sealing washer located at injection pump fitting on the white plastic fuel hose at the diesel injection pump.
$3.94
Injection/Pump