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647 990 29 07KIT
2002-2006 2.7L 5 CYL SPRINTER Fuel Injector Bolt KitComplete set of five stretch bolts and five lower injector seals.
Any time an injector is replaced, both the bolt and the seal must be replaced.
Neither one of these two components should ever be reused.
Valve cover gasket and upper seals are shown below, along with the valve cover.
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33336
Cooling System Oil CleanerCleans the entire cooling system and removes oily deposits caused by blown cylinder head gaskets or internally leaking oil coolers.
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612 092 00 01
Diesel Fuel Filter-HENGST H216WK (OEM) 2002-2003Only for 2002-2003 models with OM612 engines.
Moisture sensor mounts on filter at bottom.
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647 070 01 87
Diesel Fuel Injector-New 2004-2006
Original brand new factory Bosch diesel fuel injector - NO CORE DEPOSIT IS REQUIRED
OM 647 Engine / Only for 2004-2006 models
5 Required - Sold Individually
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612 070 01 01-NEW
Diesel Injection Pump-BRAND NEW 2002-2003
2002-2003 models only
For OM612 engine.
This is a brand new OEM Bosch injection pump. No core deposit is required.
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648 070 02 01
Diesel Injection Pump-OEM BOSCH 2004-2006
Original Bosch unit.
No core deposit is required, pump is sold outright.
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LM2005
Diesel Purge 2002 & LATER
Label description:
Diesel Purge contains a mixture of agents with powerful cleaning properties. The special additives guarantee corrosion protection and increase ignition performance (Cetane number).
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33151
DPF Catalyst Cleaner
Catalyst/DPF Cleaner
- Dissolves and removes contamination in the diesel particulate filter and catalyst.
- Cleaning without dismantling
- Evaporates residue-free
- Dispense product directly onto DPF core using supplied straw through temperature sensor port on DPF.
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808
DPF Filter Purge
Designed to reduce the ignition temperature of soot collected in the DPF, improving fuel economy and maintaining a clean filter.
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007 153 43 28
Exhaust Back Pressure Sensor/Low Fuel Pressure Sensor 2002-2003 & 2007 & LATER 3.0L V6Located adjacent to EGR cooler on the 3.0L V6 models
Located on
left side of engine block on 2002-2003 5 CYL models (known as a low fuel pressure sensor)
Female plug, three contact pins inside plug housing.
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005 153 23 28
Fuel & Oil Temperature Sender 2002 & LATER2 contact pins, straight electrical connector.
Located on the injection pump on front of engine block on the 2.7L 5 CYL diesel engines.
Located near oil pan for the 3.0L V6 diesel engines.
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612 070 02 95
Fuel Distribution Rail 2002-2003Only for 2002 & 2003 OM612 Engine
Pressure valve and sensor on each end of rail are included. |
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647 070 00 95
Fuel Distribution Rail-OEM BOSCH 2004-2006
Only for 2004-2006 OM647 engine
NOT for 2002-2003 models with OM612 engine
This is the exact, identical new original Bosch fuel distribution rail sold at a franchise Freightliner, Dodge or Mercedes dealership at a fraction of the dealer price.
Pressure pressure control valve (90 degree plug) and fuel pressure sensor (straight plug) on each end of rail are included. |
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012 997 07 45
Fuel Injection Pump O Ring
Seal for OM612; OM647; 2002-2006 AND OM651 2014-2016 1 seal per engine.
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611 016 07 38
Fuel Injector Retainer 2002-2006 2.7L 5 CYL2002-2006 5 cylinder engines ONLY
Made in Germany
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000 990 29 07
Fuel Injector Retainer Bolt 2002 & LATER 2.7L & 3.0L
These are manufactured by Febi-Bilstein, the OEM supplier to Mercedes.
T-40 Torx head screw, 55mm stretch bolt.
Order 1 screw for each injector.
These bolts are to be tightened in two stages. Torque to 7 Nm (62 inch lbs), then an additional 90 degrees.
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612 070 38 32-BOSCH
Fuel Injector Return Line Assembly BOSCH 2002-2006
This OEM Bosch version has METAL tee fittings.
This is the exact same unit sold at Mercedes dealerships.
We have tried other aftermarket brands and typical issues include leaking o-rings, cracked plastic tee fittings, etc.
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611 070 00 33
Fuel Injector Supply Line 2002-2003High pressure steel line from the fuel rail to each of the five injectors. These lines will often leak at either end, and this normally occurs from being over-torqued.
Five are required, sold individually.
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611 070 11 33
Fuel Injector Supply Line 2004-2006Hi pressure steel line from the fuel rail to each of the five injectors. These lines will often leak at either end, especially if they have been over-torqued.
Five Required, Sold Individually.
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601 997 03 45
Fuel Line Seal Ring 2002-2003 & 2007-2009
O-ring used at both ends of the white plastic fuel lines on the OM612 5 CYL engine
Also used on 2007-2009 3.0 V6 on end of fuel purge hose where it enters the fuel filter.
Do not order these seal rings if you are ordering new hoses, as the hoses are furnished with the seals already in place.
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648 070 00 46
Fuel Pressure Control Valve 2004-2006Located at end of fuel rail , 90 degree plug.
A DODGE OR MERCEDES DEALER WILL ONLY SELL THIS ITEM AS PART OF THE ENTIRE FUEL DISTRIBUTION RAIL ASSEMBLY AND NOT AS A SEPARATE ITEM. REPLACING THE ENTIRE FUEL RAIL IS THE RECOMMENDED MANNER IN SERVICING THIS REGULATOR.
THE COMPLETE RAIL IS SHOWN BELOW.
YOU MAY PURCHASE THIS ITEM SEPARATELY BUT, WE CANNOT GUARANTEE THAT IT WILL CURE YOUR PROBLEM AND THEREFORE, THERE WILL BE NO WARRANTY RETURNS ACCEPTED FOR THIS ITEM, AS REPLACEMENT OF ONLY THIS VALVE IS NOT RECOMMENDED BY THE VEHICLE MANUFACTURER.
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014 997 70 45
Fuel Pressure Control Valve Reseal Kit 2002-2003Reseal kit for fuel control valve located at the firewall end of the fuel distribution rail.
This fits only the 2002-2003 models, with the OM612 engine.
2004 to 2006 OM647 five cylinder engines use a different fuel control valve.
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000 077 02 60
Fuel Pressure Control Valve Seal Ring 2004-2006
For Fuel Pressure Control Valve located at back end of fuel rail.
This is the larger diameter seal ring around the perimeter.
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611 078 01 49
Fuel Pressure Control Valve-EARLY 2002-2003Located at end of fuel rail
Only for early OM 612 engine, 2002 and early 2003 engines.
90 degree plug connection
Check the part number on your existing unit BEFORE ordering. SEE OTHER CONTROL VALVE, SHOWN BELOW
Mercedes part number: 611 078 01 49
Bosch part number: 0 281 002 241
LATER version is shown below. |
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611 078 05 49
Fuel Pressure Control Valve-LATE 2002-2003
Located at the end of fuel rail. This is the sensor with the 90 degree plug connection.
The straight connection plug sensor on the opposite end of the rail is shown below.
Check the part number on your existing unit before ordering.
Mercedes part number: 611 078 05 49
Bosch part number: 0 281 002 698 |
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901 990 00 54
Fuel Pump Lock Ring 2002-2006
For top of fuel tank.
Secures pump assembly and seal in place on top of fuel tank. |
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901 470 00 94
Fuel Pump Tank Module-NO Heater Booster 2004-2006
This is a complete module, containing the pump, screen and the fuel tank sending unit.
The tank module seal at the top of the tank is not included but is available, and shown below.
Only for models WITHOUT heater booster.
THE TOP OF THE UNIT HAS TWO HOSE CONNECTIONS
For the other version pump models WITH heater booster (with three hose connections), See Below.
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901 470 01 94 (69367)
Fuel Pump Tank Module-WITH Heater Booster 2004-2006
This is a complete module, containing the pump, screen and the fuel tank sending unit.
The tank module seal at the top of the tank is not included -available and shown below.
Only for models WITH Heater Booster.
THE TOP OF THE UNIT HAS THREE HOSE CONNECTIONS
See other version for models WITHOUT heater booster (with two hose connections) below.
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638 471 04 79
Fuel Pump Tank Seal 2002-2006
Seals tank access port for fuel pump and/or sending unit (under threaded collar)
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646 074 02 84
Fuel Quantity Control Valve 2004-2006Located on high pressure diesel injection pump (front of engine).
Has 90 degree connector plug.
Aka: Fuel Flow Control Valve, Fuel Control Solenoid or Fuel Metering Valve.
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611 070 14 33
Fuel Rail Supply Line 2002-2003Steel line from the high pressure injection pump to the fuel rail.
This line will often leak at either end, especially if it has been over-torqued.
One required
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611 070 10 33
Fuel Rail Supply Line 2004-2006Steel line from the high pressure injection pump to the fuel rail.
This line will often leak at either end, especially if it has been over-torqued.
One required
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001 991 58 70
Fuel Return Line Retainer Clip 2002 & LATERLocated at top of each injector
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611 078 02 49
Fuel Return Valve 2002-2003 SprinterThis valve sits on the top of the fuel filter for the 2002-2003 models ONLY
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901 470 04 05
Fuel Tank Cap 2002-2018Black plastic cap with seal included. |
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901 476 00 26
Fuel Tank Filler Coupler 2002-2006Connects the filler tube to the fuel tank.
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901 470 13 20
Fuel Tank Filler Neck 2002-2006Approximately 500mm long (20 inches) |
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611 090 03 50
Fuel Transfer Pump 2002-2003OM612 engine on 2002-2003 models only
This is the mechanical transfer pump, which brings fuel from the fuel tank to the injection pump.
Mounted on the front of the engine, this is the smaller of the two pumps and is directly above the injection pump.
The larger pump is the high pressure diesel injection pump, see below.
Both pumps are OEM Bosch manufactured and they are the identical pumps as those sold at a franchise dealership.
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000 997 70 44
Injection Pump Seal Ring 2002-2003Used on early injection pump under a fitting
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611 017 00 60
Lower Fuel Injector Seal Ring 2002 & LATERLower copper seal at tip of injector.
One required for each injector nozzle.
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LM2002
Super Diesel Additive 2002 & LATER
Description from the Product Label:
Cleans thoroughly and prevents deposits from forming in fuel systems and combustion chambers. Keeps the injectors clean and guarantees improved engine combustion leading to a lower specific fuel consumption and the maximum engine performance.
Prevents seizing and the injector needles from gumming up. Increases the lubrication action of diesel fuels low in sulfur (low sulfur diesel in accordance with DIN EN 590) and protects distributor injector pumps from wear. Increases the Cetane number of diesel fuel, leading to a smooth and gentle combustion process. Contains antioxidant and prevents corrosion. Compatible with all modern diesel oxidation catalytic converters.
THIS PRODUCT MAY ONLY BE SHIPPED BY GROUND TRANSPORTATION (FEDEX GROUND OR UPS GROUND). NO MAIL, NOR AIR SHIPPING IS PERMITTED BY FEDERAL LAW. |
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000 078 09 56
Vaccuum System Filter 2002-2006Located at end of vacuum hose.
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611 078 00 71
Water/Fuel Bleed Screw 2002-2018Located in side of fuel filter, at bottom of canister on 2002-2003 models.
Located on top of fuel filter moisture sensor for 2004-2006 models. (2007-2009 V6 diesels use a different coupling on top, see below)
Located on fuel hose and fuel filter for 2007 and later models
Used for bleeding any water and /or air from fuel filter and fuel system.
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006 990 60 40
White Seal Washer 2002-2003 ONLYWhite sealing washer located at injection pump fitting on the white plastic fuel hose at the diesel injection pump.
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