Bolt M8 X 40MM
Also used as attachment screws ( 6 Required) for updated oil cooler / oil filter housing
611 010 03 82
Breather Hose 2002-2006
Located at oil separator on top of valve cover.
642 094 05 80
Crankcase Vent Valve Heater Grommet 2004 & LATER
Grommet for two pin electrical sensor breather tube.
Or see below for the sensor with the grommet included.
002 540 70 97
EGR Change Over Valve Electro-Vacuum valve located in the EGR circuit on all Sprinter diesel engines.
On the V6, it is located behind passenger headlight.
646 142 01 19
EGR Valve - NEW 2004-2006 Pierburg is a major OEM supplier to nearly all European automobile manufacturers
This is a water cooled EGR valve for 2004 - 2006 ( OM647 engine) ONLY and it is supplied with the gasket.
612 098 04 17
EGR Valve 2002-2003
Only for OM 612 engine (2002-2003 model years)
This is the exact same new OEM Wahler EGR valve that is sold at a Mercedes, Dodge or Freightliner dealer.
Other than the gasket, there are no parts available for this valve.
612 098 00 80
EGR Valve Gasket 2002-2003 These are the OEM metal gaskets, made by Elring
647 142 00 80
EGR Valve Gasket 2004-2006 Metal teflon coated seal..
000 490 13 41
Exhaust Clamp-60MM 2007-2018
This clamp is for a 60MM OD tube (approx 70MM expanded)
This clamp is used at the INPUT side of the 2007-2009 3.0L V6 DPF
000 995 53 02
Exhaust Clamping Sleeve-60MM 2007-2009 3.0L V6
Located at the joint between OUTPUT end of the DPF and the exhaust pipe.
This exhaust clamp is for a 60MM OD tube /pipe.
It is a clamping sleeve joint, with a clamp at each end of the sleeve.
000 490 14 41
Exhaust/DPF Clamp-65MM 2014-2016 4 CYL
Located at the joint at the OUTPUT end of the DPF, where it joints the pipe.
This clamp is for a 65MM OD tube (approx 76MM expanded)
This clamp is also used on 2014+ 2.1L 4 CYL engines
M8 X 20 MM BOLT-ZINC PLATED TORX HEAD
M8 X 20MM
Used on all SPRINTERS
646 016 02 21
Oil Separator Gasket/Seal 2004-2006 Located between valve cover and oil separator.
If you are ordering a new oil separator, you will not NEED this, as it is furnished with the new part.
611 016 01 34
Oil Separator/PCV 2002-2003 Sprinter Located at top of valve cover
Breather hose that fits on valve is shown below.
003 542 71 18
Oxygen Sensor 2004-2009 2.7L + 3.0L Diesel & 3.5L Gas Engines Fits all 2.7 & 3.0 liter Diesel Engines thru end of 2009
Also used for left front position on 3.5 liter V6 Gas Engine
NOT for BLUETEC ENGINES, 2010 and later
000 545 05 27
Pressure Converter Valve 2002-2003 This part appears to be known by many names:
Pressure Regulator Valve, Vacuum Modulator Valve, Pressure Transducer or Change-Over Valve
Helpful link to diagnostics: http://www.mercedes.gen.in/mercedes-sprinter-turbo-limp-home-los-diagnosis-fault-finding/
Black polymer/plastic, with three vacuum connections and a two pin electrical plug.
000 492 09 81
Seal Ring-Turbocharger to Exhaust 2004-2006 5 CYL & 2014-2016 2.1L 4 CYL Located at joint between the turbocharger and the front pipe at the clamp area
This seal ring is used on 2004-2006 5 CYL engines, as well as 2014-2016 2.1L 4 CYL engines
203 490 04 41
Turbocharger Exhaust Clamp TYPE 2 2004-2006 & 2014-2016 2.1L 4 CYL
Located at the joint between the turbocharger and the exhaust header pipe on 2004-2006 5 CYL engines
and on the INPUT end of the DPF on 2004-2016 4 CYL engines.
This is the tapered design, which uses a thick sealing ring. (see below)
Compare to your original before ordering, as there are two different types for 5 CYL engines.
This clamp is used on 2004-2006 5 CYL engines,
as well as 2014-2016 2.1L 4 CYL (INPUT end of the DPF)
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